C2
Robotics Simulation Engineer in BIW Automation with Virtual Commissioning Expertise
Aniket Kabade
FAITH Automation Systems & Tooling Pvt. Ltd.
Pune,Maharashtra
Work History
2022.12 - Current3 Years 11 Months
Robotic Simulation Engineer
FAITH Automation Systems & Tooling Pvt. Ltd. | Pune
- Handled end-to-end simulation and commissioning of BIW lines for OEMs including Renault Nissan, Suzuki, and Tata Motors.
- Programmed and simulated over 60 industrial robots (FANUC, Kawasaki) for welding and material handling.
- Executed virtual commissioning using Siemens TIA Portal and Allen Bradley PLCs with Takebishi OPC Server.
- Achieved significant cycle time reduction through robot path optimization and logic improvements.
- Provided on-site support and customer coordination during commissioning phases.
- Awarded 'Best Employee' for outstanding contributions.
Projects
- Front Long Member Line Simulation (23 Robots) | Bellsonica Pvt. Ltd., Complete line building process study & layout finalization., Weld spot distribution, panel feasibility, gripper & fixture validation, robot positioning, gun finalization., Delivered collision-free paths and commonized line for 3 variants.
- Sunroof Line Simulation (8 Robots) | Renault Nissan Technology Business Centre India (RNTBCI), Process study for SSW, CMT MIG welding, sealer operation., Introduced single-frame dual-gripper concept., Developed OLP logic for stacking trolley with multiple parts pick & place., Conducted virtual commissioning on Siemens PLC with Siemens TIA Portal.
- Front Under Body (FUB) Line Simulation | Suzuki Motor Gujarat Pvt. Ltd. (SMG), Integrated 2 new variants with complete cycle time optimization., Studied CKD logic for integration with sealer robot addition., Delivered collision-free path creation with time optimization., Provided on-site support with customer coordination.
- Under Body & Main Floor Line Commissioning (30 Robots) | Tata Motors, Sanand, Virtual commissioning of Kawasaki robots on Allen Bradley PLC with Takebishi OPC Server., Robot addition for 30 JPH study., Air welding logic study during virtual commissioning., Robot interlock zoning & advancing study.
Software
Process simulate
CATIA V5
Master CAM
Overview
Robotics Simulation Engineer with 4 years of experience in BIW automation projects for leading OEMs (Renault, Nissan, Suzuki, Tata Motors). Expertise in robotic work cell development, virtual commissioning, cycle time optimization, and PLC integration. Recognized as Best Employee at FAITH Automation Systems for delivering high-impact solutions in both greenfield and brownfield projects using Siemens Tecnomatix Process Simulate, FANUC, and Kawasaki robots. Experienced in building new work cells from process to layout finalization.
04+
Years of experience
03+
Languages
Skills
Education
Bachelor of Mechanical Engineering
PVPIT Budhgaon, Shivaji University | 01.2017
PVPIT Budhgaon, Shivaji University
01.2017
GPA: 67%
Languages
English
Bilingual or Proficient
Hindi
C2
Bilingual or Proficient
Marathi
C2
Bilingual or Proficient