Summary
Overview
Work History
Education
Skills
Certification
Custom Section
Timeline
Generic
ABHAY BARIDE

ABHAY BARIDE

Pimpri , Chinchwad ,Pune

Summary

AIM / OBJECTIVE - Intend to build a career with corporate of high tech environment with committed & dedicated people which will help me to explore myself fully & realize my potential. I am willing to work as a key player in challenging & creative environment & also to become an able leader to drive the team in long run by applying my knowledge & experience for the benefit of the organization.

I have Completed graduation in Mechanical Engineering (B.E.) in the year 1996 from Pune university & Post graduation in Masters in Management science with specialization in Operations & Materials management in the year 2003 from Pune university along with total 30 years of rich experience in the Manufacturing Operations right from understanding customer requirement till product delivery in various Engineering / Industrial / Automobile Component /Automobile Ancillary Industries. A strategic planner having experience in managing plant operations, production activities, streamlining processes / procedures to facilitate smooth production processes & developing new process parameters for optimizing resource utilization & enhance productivity. Proficient in establishing systems to reduce different wastes in total material chain, organizational processes and ensure compliance with ISO 9001:2000, IATF -16949 -2016, ISO-14001-2015,OHSAS -18001-2007,ISO 45001-2008 and other quality & safety standards. In-depth in material planning and procurement; maintaining optimized inventory levels at various locations to achieve maximum throughput of organization and improve bottom line of organization. Proven abilities in managing technically advanced, cost-effective, state-of-the-art production systems & processes. Resourceful at strategizing techniques for maximum utilization of manpower & machinery. Well conversant with the concepts of DWM, TPM, Kaizen, 5-S, safety norms, JIT, Gemba, Value Engineering analysis, SMED & various other process improvement techniques. Well experienced for the union related matters for the finalization of COD (Charter of demand) successfully without loss of production in win- win situation. An enterprising leader with abilities in leading multi-skilled, motivated teams to achieving organizational goals & industry best practices. I am a good team leader with excellent trouble shooting and inter-personal skills and following leadership abilities, Strengths & qualities. Target oriented, self driven with excellent people management skills & an ability to manage with ease. Have adventures, creative, & investigative bent of mind in finding out solutions for problems. Sense of responsibility. Hardworking, sincere, people friendly, Honest, Hardworking etc. Seeks opportunities to learn new things / techniques. Good communication & presentation skills.

Overview

1
1
Certification
30
30
years of professional experience

Work History

Sr.General Manager (Operations)/Program Management

S.M.AUTO ENGINEERING PVT LTD.
Chakan
2021.04 - Current

A leading manufacturers of automobile parts such as various swing arm assemblies, Motorcycle frames, Silencers, Hand brake assemblies & Exhaust systems as a major supplier to various auto giants like BAJAJ Auto Ltd, Chakan, Bajaj Auto Ltd Aurangabad ( Motorcycles & 3 wheeler Auto Rickshaw divisions ) , MAHINDRA 2 wheeler Ltd ,ROYAL ENFILED , TVS MOTORS , KTM ( Austria),TRUIMPH ,GENRAC , VOLVO- EICHER , Mercedes Benz India Ltd, & Force motors Ltd (Connecting rods of various engines) & Man Trucks India Ltd.

  • Overall responsibility of entire plant for smooth functioning of operations in the plant right from raw material planning to Finish goods dispatches to customer end.
  • Ensure optimum &effective utilization of all resources such as Man Machine, & materials
  • Effective management of day-to-day operations of the plant.
  • Developed and implemented cost-saving proposals to optimise plant operations.
  • Development & implementation of TPM & LEAN culture in the plant
  • Co-ordination between corporate functions like purchase, Vendor development, Pricing, Internal audit & Accounts for smooth operations.
  • Reporting to top management about performance of plant w.r.t. Productivity, Quality, Safety, Delivery, Cost, & Morale status of employees during monthly review meeting.
  • Guided and led team members, including managers and engineers, to achieve operational goals and objectives set by top management.
  • Apprentices, workmen’s etc for achieving goals & objectives set by the top management.
  • Encouraged team members to tackle daily issues and enhance productivity. the team for solving there day to day problems & issues.
  • Conducted training and development sessions to enhance workforce skills and capabilities.
  • Improving process capabilities through process mapping and Scientific productivity improvement tools.
  • Improving throughput time of delivery by identifying & eliminating Waste in all processes
  • Ensuring the effective implementation of 5S, Review Mechanism Gemba, Visual Management, & Supply chain management etc.
  • Establishing transparency & openness through effective Communication forums, visual control systems, building a TEAM Based on self-directed work teams, by constant training, teaching Performing-thus involving into an environment highly adaptable to Changes.
  • Empowerment of human resources by aligning each to vision Mission, strategy, Value system, business goals & objectives.

General Manager (Operations – Fabrication shop)

BADVE ENGINEERING LTD
Khalumbre, Chakan
2018.09 - 2021.04

Badve group is a major & key vendor for the various automotive companies such Bajaj Auto Ltd. Tata motors Ltd, Royal Enfield, Hero motors, Honda motors & household appliances companies.Badve Group is a diversified group with a focus on Automotive & Home Appliances component manufacturing.Currently Named as BELRISE with listed companys nomination.

Group consists of 55 manufacturing plants across India, each unit is led by a CEO and an experienced and professional management team and all plants used SAP Systems.

The Badve Group has established its reputation as one of the top & major suppliers for Automotive Components and is now expanding in Defense.

Our plant was certified by ISO 9001:2000, IATF -16949 -2016, ISO-14001-2015, OHSAS -18001-2007, ISO 45001-2008 quality & safety standards.

  • Managed all aspects of shop operations, including raw material planning and dispatching finished goods to customers.
  • Communication with customers daily regarding production planning, quality issues if any, etc.
  • Secured EBIDTA performance of 8 to 10% for the plant according to management objectives.
  • Achieved customer satisfaction through effective complaint resolution, resulting in zero complaints.
  • Secured customer satisfaction through 100% adherence to OEM and SPD delivery commitments.
  • Co-ordination between corporate functions like purchase, Vendor development, customer costing, Internal audit & Accounts for smooth operations.
  • Reporting to top management about performance of plant w.r.t. productivity, Quality, safety, Delivery, cost, & Morale of employees.
  • Leading & guiding the entire team of all staffMembers, Managers, Engineers, Diploma Engineers, Apprentices, workmen’s etc for achieving goals & objectives set by the top management.
  • Review of plants’ performance daily with all the team Members through DWM meeting.
  • Review of Best practices horizontal deployment of all the lines.
  • Heading as a KK chairman & responsible KK pillar activities for entire plant in TPM implementation.
  • Directed new product development initiatives throughout the plant.
  • Improve & maintain the profitability of the plant in each month as per ABM targets decided by the management.

General Manager (Operations)

S.M.AUTO ENGINEERING PVT LTD.
Nanekarwadi, Chakan
2011.08 - 2018.09

A leading manufacturers of automobile parts such as various swing arm assemblies, Motorcycle frames, Silencers, Hand brake assemblies & Exhaust systems as a major supplier to various auto giants like Bajaj Auto Ltd, Chakan, & Bajaj Auto Ltd Aurangabad (Motorcycles & 3 wheeler Auto Rickshaw divisions ),KTM ( Austria), Truimph , Royale Enfield , TVS Motors , Renault Nissan Mercedes Benz India Ltd,Mahindra 2 wheeler Ltd & Force motors Ltd (Connecting rods of various engines) & Man Trucks India Ltd.

  • Overall responsibility of entire plant for smooth functioning of operations in the plant right from raw material planning to Finish goods dispatches to customer end.
  • Ensure optimum &effective utilization of all resources such as Man, Machine, & materials.
  • Effective management of day-to-day operations of the plant.
  • Developed and executed a variety of cost-saving proposals.
  • Development & implementation of TPM & LEAN culture in the plant
  • Co-ordination between corporate functions like purchase, Vendor development, Pricing, Internal audit & Accounts for smooth operations.
  • Reporting to top management about performance of plant w.r.t. Productivity, Quality, Safety, Delivery, Cost, & Morale status of employees during monthly review meeting.
  • Leading & guiding the entire team of all staff, members, Managers, Engineers, Diploma EngineersApprentices, workmen’s etc for achieving goals & objectives set by the top management.
  • Motivating & guiding the team for solving there day to day problems & issues.
  • Training and development of the workforce.
  • Improving process capabilities through process mapping and Scientific productivity improvement tools.
  • Improving throughput time of delivery by identifying & eliminating Waste in all processes
  • Ensuring the effective implementation of 5S, Review Mechanis,Gemba, Visual Management, & Supply chain management etc.
  • Empowerment of human resources by aligning each to vision,Mission, strategy, Value system, business goals & objectives.

Factory In charge

ESAB INDIA LTD
Kalmeshwar M.I.D.C.
2009.05 - 2011.07

ESAB group in over 100 years in the world & 20 years in India ESAB has clearly reached “Leadership position “in Global welding & cutting market in almost every industry segment such as Automobiles, Railways, Ship building, Marine Engineering, Infrastructure, etc.

  • Achievement of monthly production targets as per plan.
  • Optimised manpower and resource utilisation to enhance operational efficiency.
  • Effective management of day-to-day operations of the plant.
  • Developed and implemented cost-saving proposals that contributed to overall budget management.
  • Development & implementation of TPM & LEAN culture in the factory effectively.
  • Representation to various govt. organizations as a factory In-charge for carrying out various activities.
  • Reporting to top management about performance of factory w.r.t. productivity, Quality, safety, Delivery, cost, & Morale of employees.
  • Well experienced for the union related matters for the finalization of COD (Charter of demand) successfully without loss of production in win -win situation
  • Leading the entire team of all staff members, Managers, Engineers, Diploma Engineers, Apprentices, workmen’s etc for achieving goals & objectives set by the top management.
  • Improved and maintained factory profitability through strategic financial oversight.
  • Recognised as a key player in the global market for welding and cutting consumables.
  • Managed multiple manufacturing sites dedicated to producing a variety range of welding consumables throughout India.

Manager –Manufacturing (Plant –Head)

AUTOCOMP CORPORTAION PANSE PVT LTD
Chakan
2004.12 - 2009.04

Panse group is a a leading manufacturers of automobile aggregates & supplier of wide range of parts to various auto giants like TATA MOTORS LTD, Pimpri, Jamshedpur, Uttaranchal plant. (Cars, LCV, HCV & utility vehicles), BAJAJ AUTO LTD, Chakan, Akurdi & Aurangabad ( Motorcycles autorikshow & Mopeds ) MAHINDRA & MAHINRA ( Utility vehicles & Tractors ) &TATA JOHNSON CONTROLS LTD ,Hinjawadi ( Seating systems for automobiles )

  • Leading as a plant head in complying with the customer requirements by daily monitoring of targets & quality feedback from customers.
  • Doing close coordination with customers for day-to-day requirements for quality & quantities, & new developments & trials.
  • Monitoring daily work management & achieving the daily targets.
  • Monitoring quality of the jobs at each stage of production & solving customer complaints by using 6W-2 H methodology.
  • Motivating & training the subordinates to achieve the targets / goals through TEAMWORK.
  • Ensuring safe & efficient quality work of the plant.
  • Making effective use of SAP system to control all the transactions related to materials
  • Navigating the T P M culture in the plant by involvement of all the employees.
  • Leading the entire plant independently.
  • Assisting coordinator in conducting the programs of advanced ACMA cluster at all company levels by working as Deputy Co-Ordinator.
  • Maintaining overall administration & discipline level control on all the staff & operators for smooth functioning of plant.
  • Effective utilization of all mans, machines, materials methods economically through better control & daily review meetings.

Sr. Engineer – production

KALYANI HAYES LEMMEREZ LTD
Chakan
1999.09 - 2004.11

The company is a joint venture with Hayes (America ) & Lemmerz (Germany ).A Leading manufacturer for various types of wheel rims such as T.B.S.( Taper bead seat ) & D.C.( Drop centre ) .The company’s prestigious customers are as follows, TATA MOTORS ( All Plants ), VOLVO,BTL,EICHER,Swaraj Mazda& Exports to customers like DC,IVECO,VOLVO, NISSAN, etc.

  • Oversaw all shop activities to optimise productivity and maintain high quality control.
  • Executed strategies with team members on shop floor to enhance productivity and quality.
  • Utilised subordinates and labourers effectively to enhance productivity.
  • Daily planning of man, machine, material, & method as per customers' delivery schedule.
  • Developed new mistake-proofing actions and kaizens to benefit the organisation.

Engineer – production

IEC DUSTERLOH PVT LTD
Kedgaon, Pune
1998.08 - 1999.09
  • Facilitated joint venture with DUSTERLOH (Germany) to enhance technical collaboration, focusing on pneumatic application products like air motors, air winches, and air starters for markets with limited electric power.
  • Served prestigious customers including ONGC, SCI, BHEL, WAPL, and public sector companies, providing tailored pneumatic solutions for applications involving ATLAS COPCO and AUTOMAG.
  • Tested equipment, machinery and instruments to assess proper functioning.
  • Kept project leaders regularly updated with progress, maintaining open, productive communication.
  • Managed maintenance data records and tracked maintenance and operating information for onsite reference.

Graduate Trainee Engineer

GADSING ENGINEERING WORKS
Bhosari, Pune
1996.10 - 1998.08

Gadsing Engineering works is Specialised in manufacturing heavy components including Lopper rollers, brake liners, and connecting rods for reconditioning sugar plants and machinery, serving prestigious clients such as Essar Steel Ltd, Tata Motors, Krupp, Virgo Engineers Ltd, and Kalyani Seamless Tubes.

  • Attended regular training to learn expert engineering techniques, safety regulations and best working practices.
  • Finished tasks within assigned timeframes and to desired specifications.
  • Performed rigorous quality control checks on engineering outputs, upholding high standards of excellence.

Education

SSC - SSC

Jnana prabodhini Navanagar Vidyalaya
Nigdi pune
2003-01

HSC - HSC (Science) PCM Group

Shri Fattechand Jain vidyalaya & Jr. college
Chinchwad, Pune
1991-01

B.E.(Mechanical ) - Mechanical Engineering

Pune university
Malegaon ,Baramati ,Pune
1996-01

D.B.M. - Operations management

IBMR ,Chinchwad
Chinchwad, Pune

MMS - Operations & Materials management

IBMR ,Chinchwad
Chinchwad, Pune
2013-01

Skills

  • Plant operations & control
  • Organizational vision/mission/strategy deployment
  • Sheet metal stampings
  • Pressings
  • Welded assemblies
  • Skin panel assemblies
  • Robotic welding
  • CNC pipe bending
  • Conventional machining
  • Liquid HR painting
  • Powder coating
  • Zinc plating
  • CED coating
  • Assembly operations
  • Constraints management (Theory of Constraints)
  • Stores/shop floor/assembly activity monitoring
  • Troubleshooting
  • Breakdown maintenance
  • Preventive maintenance
  • Predictive maintenance
  • Direct material cost reduction
  • Team motivation
  • Process improvement
  • DWM
  • TOC
  • Kaizen
  • 5S
  • Gemba analysis
  • Lean management
  • Business process re-engineering
  • Capacity utilization
  • Waste reduction
  • Productivity improvement
  • Profitability improvement
  • Quality control systems
  • Quality assurance
  • Customer quality complaint management
  • EFR handling
  • Warranty failure management
  • Internal customer-supplier relationship
  • Customer complaint analysis
  • ISO 9001:2015
  • IATF 16949:2016
  • ISO 14001:2015
  • OHSAS 18001:2007
  • ISO 45001:2008
  • Welding technology
  • Measurement system analysis (MSA)
  • Statistical process control (SPC)
  • Laboratory competence as per ISO/IEC 17025
  • Training for trainers
  • Training

Certification

  • Mastering Measurement System Analysis (M.S.A.) & Statistical Process Control (S.P.C.), Symphony Productivity Services, 2003-07-10, 2003-07-10
  • Introduction to welding technology, Training division of Tata Motors, 2005-12-17, 2005-12-18
  • Laboratory competence as per ISO/IEC 17025, QCI & Centre for Electronics Test Engineering, Pune, 2004-08-26, 2004-08-27, Pune
  • Training for trainers (EU–India network on sustainability), CII, 2005-05-13, 2005-05-14
  • LEAN Implementation boot camp, ESAB INDIA LTD, Chennai, 2010-07-19, 2010-07-30, Chennai

Custom Section

Hindu Brahman

Timeline

Sr.General Manager (Operations)/Program Management

S.M.AUTO ENGINEERING PVT LTD.
2021.04 - Current

General Manager (Operations – Fabrication shop)

BADVE ENGINEERING LTD
2018.09 - 2021.04

General Manager (Operations)

S.M.AUTO ENGINEERING PVT LTD.
2011.08 - 2018.09

Factory In charge

ESAB INDIA LTD
2009.05 - 2011.07

Manager –Manufacturing (Plant –Head)

AUTOCOMP CORPORTAION PANSE PVT LTD
2004.12 - 2009.04

Sr. Engineer – production

KALYANI HAYES LEMMEREZ LTD
1999.09 - 2004.11

Engineer – production

IEC DUSTERLOH PVT LTD
1998.08 - 1999.09

Graduate Trainee Engineer

GADSING ENGINEERING WORKS
1996.10 - 1998.08

SSC - SSC

Jnana prabodhini Navanagar Vidyalaya

HSC - HSC (Science) PCM Group

Shri Fattechand Jain vidyalaya & Jr. college

B.E.(Mechanical ) - Mechanical Engineering

Pune university

D.B.M. - Operations management

IBMR ,Chinchwad

MMS - Operations & Materials management

IBMR ,Chinchwad
ABHAY BARIDE