Abhijit N. Joshi
Ahilyanagar
Summary
Forward-thinking professional with a proven history of leadership, planning, and problem solving. Adept collaboration with professional to accomplish demanding objectives, motivate staff & organize resources. Systematic understanding of maintaining coverage for all operational needs.
Overview
10
10
years of professional experience
3
3
Certifications
Work History
Assistant Manager
Kintech Green Urja Pvt Ltd
Ahmedabad
10.2024 - Current
- Led end-to-end execution of a 5 GW greenfield plant, achieving on-schedule commissioning through disciplined infrastructure and resource planning.
- Set up & ramped 1 GW cylindrical & prismatic production lines, meeting 100% operational and quality readiness targets.
- Implemented plant-wide safety systems, achieving zero major incidents & full OSHA/ISO compliance.
- Improved equipment uptime & reliability via IATF/ISO-driven maintenance systems & performance tracking.
- Reduced maintenance downtime & costs by optimizing spare parts inventory & critical-spares availability.
- Ensured >99% availability of utility systems & 100% statutory compliance through timely calibration & audits.
Assistant Manager
Replus engitech Pvt. Ltd.
Shirwal
04.2023 - 10.2024
- Executed end-to-end project management and site execution, coordinating suppliers, vendors & consultants to meet installation and commissioning milestones.
- Drove root cause and breakdown analysis using RCA, Fishbone, Kaizen & yield analysis, improving line yield & reduced repeat failures.
- Built & sustained a shop-floor safety culture, implementing safety norms & SOPs to achieve 0 major incidents and 100% compliance.
- Trained & managed technicians/engineers, scheduling shifts, daily activities & preventive maintenance to ensure uninterrupted operations.
- Resolved complex line integration and traceability issues, implementing & optimizing Cognex and Keyence vision systems for scanning & polarity verification, achieving 100% traceability accuracy.
- Monitored & controlled IATF documentation & KPIs, including MTTR, MTBF, MIS, spare management, machine installation reports, and skill matrices to drive reliability improvement.
Senior Manager
Esmito Solutions Pvt Ltd
Mumbai
06.2022 - 04.2023
- Owned end-to-end maintenance responsibility for 2 production lines achieving line uptime through structured preventive & breakdown maintenance.
- Coordinated with OEMs and international vendors to resolve critical breakdowns with minimizing production losses & downtime.
- Reduced MTTR through team skill upgradation, critical spare readiness & standardized troubleshooting procedures.
- Increased MTBF by eliminating chronic failures using Kaizen & reliability improvement initiatives.
Senior Engineer
Kabra Extrusion technik Ltd (Battrixx division)
Chakan
12.2020 - 06.2022
- Oversaw installation and maintenance of 5 cylindrical Li-ion battery production lines, ensuring continuous production and high equipment reliability through proactive maintenance practices.
- Strengthened equipment reliability by lowering MTTR and boosting MTBF through Kaizen-driven improvements, technical training, and critical spare-part planning.
- Coordinated shop-floor operations and led a team of technicians, driving operational excellence through training, PM adherence & efficient shift management.
- Prepared and maintained IATF-compliant documentation (daily/PM check sheets, history cards, MTTR/MTBF, MIS reports, spare management, machine installation records), driving process standardization & continuous improvement.
- Coordinated with German and Chinese OEMs/vendors for machine installation, troubleshooting, line integration, and spare-part management, minimizing downtime and production losses.
Electrical Engineer
Eaton India Pvt Ltd ( Leadec )
Ahmednagar
06.2018 - 12.2020
- Maintained Fanuc JobberXL CNC, Mitsubishi Micromatic, WUXI grinding machines, extrusion presses, washing machines & utility systems, ensuring high equipment availability.
- Monitored & troubleshoot induction motors, servo motors, PLCs & drives to maintain continuous production and minimize downtime.
- Planned & executed preventive, predictive & corrective maintenance, improving equipment reliability & operational uptime.
- Maintained ISO/IATF-compliant maintenance documentation (daily logbooks, PM checklists, history cards, MTTR, MTBF) to support audits & process improvement.
- Implemented automation modifications, interlocks & poka-yoke systems, enhancing machine safety and reducing operational errors.
Graduate Trainee Engineer
Radheya Machining Ltd
Sanaswadi
06.2016 - 05.2018
- Performed maintenance of CNC, VMC & SPM machines, ensuring high operational availability and minimal downtime.
- Monitored and troubleshot Siemens & Fanuc PLCs, servo drives & related automation systems to maintain continuous production.
- Managed utility systems maintenance including pumps, compressors, HVAC & electrical distribution, ensuring reliable plant operations.
Education
BE - Electrical
JSPM JSCOE
Pune (MH)01.2015
PGDM - Operations
MIT-SDE
Pune (MH)12.2025
HSC -
PVP Jr. College
Loni01.2011
SSC -
PVNF
Shrirampur01.2009
Skills
- EV & BESS battery pack infra–Project Execution & Coordination
- Team leader with strong analytical, problem solving & continuous learning skill
- Computer proficiency (MS-office, Outlook, ERP & internet browsing)
- Good knowledge of LV & HV battery pack lines
- Think win approach & positive mindset
Certification
ISO9001:2015, ISO 14001:2015, ISO 45001:2018 Internal Auditor
Interests
- Continuous learning & professional upskilling.
- Listening to spiritual music for focus & balance.
- Following advancements in EV & manufacturing technologies.
Personal Information
- Date of Birth: 22/08/1993
- Nationality: Indian
- Marital Status: Married
Languages
English
Advanced (C1)
C1
Hindi
Proficient (C2)
C2
Marathi
Native
Native
Declaration
I hereby declare that the information furnished above is accurate & complete to the best of my knowledge & belief.”
Timeline
Assistant Manager
Kintech Green Urja Pvt Ltd
10.2024 - Current
Assistant Manager
Replus engitech Pvt. Ltd.
04.2023 - 10.2024
Senior Manager
Esmito Solutions Pvt Ltd
06.2022 - 04.2023
Senior Engineer
Kabra Extrusion technik Ltd (Battrixx division)
12.2020 - 06.2022
Electrical Engineer
Eaton India Pvt Ltd ( Leadec )
06.2018 - 12.2020
Graduate Trainee Engineer
Radheya Machining Ltd
06.2016 - 05.2018
BE - Electrical
JSPM JSCOE
PGDM - Operations
MIT-SDE
HSC -
PVP Jr. College
SSC -
PVNF