Summary
Overview
Work History
Education
Skills
Certification
Projects and Innovation
Timeline
Generic

Abhiraj Kadam

Mumbai

Summary

Experienced R&D Engineer with over 8 years in electrical engineering and embedded systems. Leads development of NCVD2 and DC Voltage Detection products using STM32 microcontrollers and Embedded C. Former Lead Engineer in Cable Department, specialising in cable testing and power distribution. Expertise in product validation, troubleshooting, battery management, low-power design, and process automation.

Overview

1
1
Certification
8
8
years of professional experience

Work History

Sr R & D Engineer

Megger Instrument private ltd
Mumbai
12.2025 - Current
  • Leading the design and development of Cable Route Tracer (CAT), Non-Contact Voltage Detector (NCVD2), and DC Voltage Detection products.
  • Designing and developing embedded firmware using STM32H757/STM32F4 microcontrollers and Embedded C.
  • Developing signal processing and multi-frequency detection algorithms for voltage detection and underground cable locating applications.
  • Integrating MIPI-DSI displays with STM32 microcontrollers using LTDC, DMA, and external SDRAM.
  • Developing graphical user interfaces (GUI) with real-time signal strength, cable depth, directional indication, frequency, and battery status.
  • Implementing battery monitoring, low-battery protection, automatic shutdown, and low-power firmware optimisation.
  • Developing RGB LED indication and buzzer-based alert systems for reliable detection feedback and enhanced electrical safety.
  • Performing hardware-software integration, firmware debugging, calibration, design verification, and product reliability testing.
  • Supporting prototype development, production release, manufacturing integration, and troubleshooting of technical and field-related issues.
  • Developing digital engineering solutions using Microsoft Power Apps and Power Automate to automate workflows, improve productivity, and enhance data traceability.

Lead Engineer - Cable Dept

TATA Power Company Ltd
Mumbai, India
09.2018 - 12.2025
  • Conduct EHV/HV cable fault testing to ensure network reliability.
  • Execute Preventive and Breakdown Maintenance activities of cables such as cable identification, cable fault repair.
  • Supervise all site locations and co-ordinate the daily operations of a worksite to ensure a high level of performance and compliance with health and safety guidelines.
  • Maintaining the safety measures at job site and also ensuring that quality control requirements are met.
  • Coordinate work scheduling to align with project milestones and optimise workflow.
  • Manage escalated consumer calls and collaborate with supervisors and managers across departments to resolve issues efficiently.
  • Maintaining a clear and workable relationship among a web of people that may include consumers, contractors and colleagues.

Education

Bachelor of Engineering - Electrical Engineering

PES Modren college of engineering, pune
Pune
01-2017

Diploma in Engineering - Electrical Engineering

K.B.P Polytechnic , Kopargaon
Kopargaon
01-2014

SSC -

Shiv Shankar Vidhya Mandhir , Rawande
Kopargaon, MH
01-2011

Skills

  • Microcontroller programming
  • Embedded C
  • STM32 Microcontrollers
  • Product design
  • Product validation
  • Root cause analysis
  • SQL
  • Power BI
  • Power Apps
  • SAP
  • Google Form
  • Microsoft Form

Certification

Awards, Recognitions & Patents
  • Received the Platinum Award from Indian Smart Grid Forum (ISGF) for Online Sheath Current Monitoring of EHV Cables.
  • Received the Silver Award from Confederation of Indian Industry (CII) for Online Sheath Current Monitoring of EHV Cables.
  • Received the Platinum Award from CII and ISGF for Voltage Detection in Touchproof Terminations.
  • Received the Gold Award from Confederation of Indian Industry (CII) for the Automatic EHV/HT Cable Fault Pinpointing Robot.
  • Recognized as "Star of the Month" for outstanding performance and contribution.
  • Recognized as "Safety Maestro" for exemplary commitment to workplace safety.
  • Received a Certificate of Appreciation for developing an in-house application for reporting daily system conditions.
Patents
  • Patent Filed for an In-House Voltage Detection Device (Neon Tester Alternative) for Touchproof Cable Terminations, designed to detect the presence of voltage/current in touchproof terminations using magnetic field sensing technology.
  • Patent Filed for an Automatic EHV/HT Cable Fault Pinpointing Robot, developed to locate underground cable faults safely and accurately without requiring engineers to walk along busy cable routes during fault pinpointing operations.

Projects and Innovation

  • HT Cable fault pin pointing Robot:-Automates underground cable fault detection, reducing the need for engineers to walk along cable routes, especially in high-traffic areas. It uses magnetic and acoustic sensors to detect faults, an Arduino microcontroller for processing, and wireless communication (RF/Bluetooth) to transmit fault data remotely.
  • Neon Tester for Voltage Detection in Touchproof Termination:- Neon testers are ineffective for voltage detection in touchproof terminations due to insulation barriers that prevent direct contact and weaken electric field detection. This can lead to inconsistent readings or failure to detect voltage. As a result, alternative solutions like magnetic field-based voltage detectors or non-contact sensors are recommended for reliable voltage detection in touchproof systems.
  • Real Time Monitoring of Sheath Current EHV Cable - The in-house sheath current monitoring unit for EHV cables is designed to enhance system reliability by continuously monitoring sheath current levels. It consists of a current transformer, SETEC meter, and SCADA integration, ensuring real-time data collection and analysis. If the sheath current exceeds 20% of the line current, the system triggers an alarm, allowing for immediate corrective action to prevent overheating, insulation damage, or potential failures. This proactive approach helps improve the longevity and safety of the cable network.
  • Created Power App for Daily Cable Fault Report- Power Apps enables engineers to log cable faults and update their statuses (e.g., Pending, In Progress, Resolved) in a structured format, storing the data in Excel, SharePoint. This ensures centralized and real-time tracking of faults. Power Automate then automates the reporting process by running a scheduled cloud flow, retrieving fault data from the selected data source, formatting it into a structured email, and sending it to relevant stakeholders daily. This eliminates manual reporting efforts, ensures timely updates, and improves fault management efficiency.
  • Created Power BI for Monthly Cable Fault Analysis - To analyze cable fault trends over time, fault records should be structured with key details such as date, location, fault type, and status, stored in Excel, SharePoint, or Dataverse. By adding "Year" and "Month" columns, trends can be effectively tracked. Power BI can then be used to visualize these trends with year-wise line charts, month-wise bar charts, and fault type distributions, providing insights into recurring issues. Additionally, Power Automate can generate and send automated monthly reports summarizing fault data, ensuring stakeholders stay informed about ongoing trends without manual intervention.

Timeline

Sr R & D Engineer

Megger Instrument private ltd
12.2025 - Current

Lead Engineer - Cable Dept

TATA Power Company Ltd
09.2018 - 12.2025

Bachelor of Engineering - Electrical Engineering

PES Modren college of engineering, pune

Diploma in Engineering - Electrical Engineering

K.B.P Polytechnic , Kopargaon

SSC -

Shiv Shankar Vidhya Mandhir , Rawande
Abhiraj Kadam