Summary
Overview
Work History
Education
Skills
Certification
Hobbies and Interests
Projects And Achievements
Timeline
Generic

Abhishek Kumar

Bhiwadi

Summary

Dynamic Production Planning Manager with extensive experience at Jai Surgicals Ltd., excelling in optimizing resource allocation and enhancing efficiency through data analysis and cross-functional leadership. Proven track record in implementing lean manufacturing practices, achieving significant reductions in idle time while ensuring seamless supply chain coordination.

Overview

10
10
years of professional experience
1
1
Certification

Work History

Production Planning Manager

Jai Surgicals Ltd.
Bhiwadi
01.2023 - Current
  • Leading production planning and daily line scheduling across manufacturing units.
  • Monitoring WIP inventory, optimizing resource allocation, and reducing idle time.
  • Coordinating with QC and Purchasing to ensure an uninterrupted flow of materials.
  • Creating analytical dashboards to track OEE, downtime reasons, and manpower performance.

Senior Production Planning and Control Engineer

Marque Impex
01.2022 - 01.2023
  • Supported operations by analyzing production KPIs, and optimizing assembly processes.
  • Developed weekly performance metrics reports for senior management decision-making.
  • Prepared and presented detailed project reports and updates to stakeholders, highlighting progress, challenges, and solutions.
  • Enhanced production efficiency through successful capacity planning models.

Production Planning Engineer

Jai Surgicals Ltd.
01.2019 - 01.2022
  • Designed and managed production planning systems using Excel and ERP tools.
  • Conducted manpower planning aligned with order delivery schedules.
  • Created and maintained production schedules to ensure on-time deliveries of products.
  • Identified areas for improvement within existing systems and processes related to production planning.

PPC & MIS Analyst

POSH Personal Care LLP
01.2017 - 01.2019
  • Managed daily production MIS reporting and inventory tracking across SKUs.
  • Coordinated with procurement to ensure timely availability of raw materials.
  • Prepared capacity vs actual production reports for management analysis.

Production & Planning Engineer

R.S. Print Solutions Pvt. Ltd.
01.2015 - 01.2017
  • Implemented just-in-time inventory systems and optimized line setups.
  • Tracked machine utilization and identified bottlenecks using Pareto analysis.
  • Maintained daily shift-wise production reports and rejection analysis.

Education

Bachelor of Technology (B.Tech) - Mechanical Engineering

RVSCET
Jamshedpur
01.2014

Skills

  • Production Planning & Scheduling
  • Plant Operations & Line Balancing
  • Inventory & Material Planning (MRP)
  • Lean Manufacturing & Process Improvement
  • Capacity Utilization & Bottleneck Analysis
  • Cost Reduction Initiatives
  • Data Analysis & Dashboard Reporting (Excel, Power BI)
  • Cross-functional Team Leadership
  • ERP/MIS Implementation
  • Data analysis
  • Supply chain coordination

Certification

  • Google Professional Data Analytics
  • Business Analysis and Process Management
  • Share Data Through Visualization (Google)
  • Microsoft Excel for Data Analysis
  • Data Analytics Specialization (Google, in progress)

Hobbies and Interests

  • Reading about Industrial Automation
  • Listening to Music

Projects And Achievements

  • Production vs Manpower Dashboard (Power BI) – Created dynamic visualization of operator productivity and shift-wise performance.
  • Root Cause Analysis for Downtime – Reduced unplanned stoppages through data-driven RCA, and preventive actions

Timeline

Production Planning Manager

Jai Surgicals Ltd.
01.2023 - Current

Senior Production Planning and Control Engineer

Marque Impex
01.2022 - 01.2023

Production Planning Engineer

Jai Surgicals Ltd.
01.2019 - 01.2022

PPC & MIS Analyst

POSH Personal Care LLP
01.2017 - 01.2019

Production & Planning Engineer

R.S. Print Solutions Pvt. Ltd.
01.2015 - 01.2017

Bachelor of Technology (B.Tech) - Mechanical Engineering

RVSCET

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