Summary
Overview
Work History
Education
Skills
Timeline
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ALEX MOHANRAJ

ALEX MOHANRAJ

NEYVELI

Summary

Dynamic E&I Senior Engineer with extensive experience in leading high-profile engineering projects, such as the Thai Oil Clean Fuel Project, for ROTARY ENGINEERING Malaysia & Thailand. Excelled in electrical heat tracing systems and instrument calibration, showcasing strong analytical skills and a knack for Microsoft Excel. Proven track record of enhancing project efficiency and quality, contributing to the success of multinational engineering ventures.

Overview

15
15
years of professional experience

Work History

E&I Senior Engineer

Thai Rotary Engineering
Sri Racha
06.2022 - 12.2024
  • Project: Thai Oil Clean Fuel Project - Thailand
  • Owner & EPCC: Thai Oil, Bechtel, Saipem, & Samsung Eng.

E&I Engineer

ROTARY ENGINEERING Malaysia
Johor
02.2019 - 03.2022
  • Project: Malacca 2,242 MW combined cycle gas turbine power plant, Malaysia.
  • Owner & EPCC: Edra & GE, Hyundai.

E&I Senior Supervisor

ROTARY ENGINEERING Malaysia
Johor
08.2016 - 02.2019
  • Project: Refinery - PIC - Petronas, PK - 3, Malaysia.
  • Owner & EPCC: Petronas and Técnicas Reunidas.

E&I Supervisor

ROTARY ENGINEERING Malaysia
Kuantan
07.2015 - 08.2016
  • Project: K2C & KRP, Malaysia
  • Owner & EPCC: Eastman and Jacobs.

E&I Foreman

ROTARY ENGINEERING Malaysia
Terengganu
04.2014 - 07.2015
  • Project: Arkema Bio-Chemistry Project - Malaysia
  • Owner & EPCC: Arkema and Foster Wheeler.

Electrical Supervisor

BABU ENGINEERING Pvt Ltd
Neyveli
06.2010 - 03.2014
  • Project: Neyveli Lignite Corporation Limited Mine-1.

Experience Summary:

i)Supervision of Electrical:

  • Lead a team of supervisors, foremen, electricians, technicians, and other staff. Provide guidance, direction, and support to ensure that electrical projects and daily tasks are completed efficiently and to the required standards.

Planning and scheduling:

  • Create L4 work schedules, allocate resources, and plan projects to ensure that work is completed on time and within budget.

Installation and Testing:

  • Construction work for 33/4.16 kVA substation erection and testing, invoices DCS, DCM, FGS, ESD, MCC, panel installation, and testing.
  • UPS panel, battery charger panel, battery bank installation and testing, cable ladder, and mesh tray installation.
  • Lighting JB, RCU Unit, Installation and Testing, Internal Power and Control Cable Laying, Termination.
  • Heat tracing installation of self-regulating cable, MI cable, EKL cable, and all types of cable laying, testing, and troubleshooting.
  • Heat tracing JB, LT, controller, Probox, and JB installation, testing, and commissioning.
  • HT NGC ‑30 ,40 Configuration(Raychem), Handled to UIT Handled With The Local field Network Always Uses An RS 485
  • MOTOR SOLO RUN Testing & Commissioning
  • Earthing & lightning Installation & Testing
  • ELV System Installation & Testing (LAN & WLAN, CCTV, ACS, IDS, FIRE ALARM, PAGA, & TELEPHONE & TV SYSTEM)
  • Verify and prepare the BOQ and MTO (Bill of Quantity and Material Total Quantity).

ii) Supervision Instrumentation:

  • Lead a team of supervisors, foremen, electricians, technicians, and other staff. Provide guidance, direction, and support to ensure that electrical projects and daily tasks are completed efficiently and to the required standards.

Planning and scheduling:

  • Create L4 work schedules, allocate resources, and plan projects to ensure that work is completed on time and within budget.

Installation and Testing:

  • Erection of junction boxes, control panels, cable trays, cable glanding and termination, erection of impulse lines, and testing.
  • Instrument installation of loop and non-loop (temperature, pressure, level, and flow transmitters at liquid, steam, air, gas, and oil lines).
  • Knowledge to handle P&ID, hookup diagram, location drawing, DCS layout logic diagram, cable schedule and termination list, instrument index, and I/O list.

Calibration and Troubleshooting:

  • Ensure that all instruments are properly calibrated to maintain accuracy and reliability.
  • This involves scheduling and conducting routine calibration activities.
  • Quickly diagnose and resolve issues with instrumentation and control systems when they malfunction or become out of specification. They coordinate repairs or replacements of faulty equipment.
  • Calibration of all types of field transmitters, indicators, temperature elements, local gauges, control valves, on-off valves, switches, and controllers.

Commissioning:

  • To lead the console operating system of DCS (Honeywell, ABB, and GE).
  • To lead cable continuity checks, SAT testing, loop checking (dry/wet), troubleshooting for ESD, and all field instruments, as well as supporting document preparation.
  • Open loop and closed loop control systems I/O module signal checking, fire and gas equipment such as infrared flame detectors, hydrocarbon gas detectors, ultrasonic gas leak detectors, mass flow, and flow meters (electromagnetic, orifice plate, variable area, turbine, vortex, and ultrasonic) of ABB and Rosemount.
  • To lead and involve transmitter level transmitters (radar level, magnetic float level, and ultrasonic level), level switches, DPT type level and pressure transmitters, pressure switches, temperature transmitters, temperature elements, and flow transmitters (DP type flow transmitters, magnetic type, vertex, Coriolis, and nuclear type).
  • Knowledge & Handle with Hart 475, Trex, all types of pressure and temperature source equipment, field bus, fiber optic, CAT-6 cables.

Education

Diploma of Electrical & Electronics Engineering -

Thiru Mathi Elizabeth Polytechnic College
Perambalur / Tamilnadu,India.
04-2010

Authorized Low Voltage System -

CDIB
Malaysia
01-2020

DCA (Diploma Computer Application) -

CSC Institute Neyveli,India
Neyveli,India
07-2008

Skills

  • Microsoft Excel
  • Microsoft Word
  • Microsoft PowerPoint
  • Electrical Heat Tracing System
  • Instrument calibration and loop checking
  • Console operator (Honeywell, GE & ABB)
  • Low Voltage System (Authorized CDIB Malaysia)
  • Diploma Computer Application

Timeline

E&I Senior Engineer

Thai Rotary Engineering
06.2022 - 12.2024

E&I Engineer

ROTARY ENGINEERING Malaysia
02.2019 - 03.2022

E&I Senior Supervisor

ROTARY ENGINEERING Malaysia
08.2016 - 02.2019

E&I Supervisor

ROTARY ENGINEERING Malaysia
07.2015 - 08.2016

E&I Foreman

ROTARY ENGINEERING Malaysia
04.2014 - 07.2015

Electrical Supervisor

BABU ENGINEERING Pvt Ltd
06.2010 - 03.2014

Diploma of Electrical & Electronics Engineering -

Thiru Mathi Elizabeth Polytechnic College

Authorized Low Voltage System -

CDIB

DCA (Diploma Computer Application) -

CSC Institute Neyveli,India
ALEX MOHANRAJ