Amit Dhyani
Product Development Engineer
Dehradun
Summary
Results-oriented Mechanical Engineer with 9 years of experience in the automotive sector. Specializes in sourcing, costing, tool development, and supplier selection. Experienced in new product development, process engineering, and value analysis/value engineering (VA/VE), focusing on efficiency and innovation in sheet metal and proprietary parts manufacturing.
Overview
2
2
Languages
10
10
years of professional experience
Work History
Assistant Manager – CDMM as Project Material Lead
Mahindra & Mahindra – Agriculture and Farm Sector- Swaraj Division
08.2022 - Current
- Developed parts from the commodity (Sheetmetal & Proprietary) according to project timelines and evaluated project deliverables.
- Tracked and delivered product deliverables including budget building, cost impact estimation, Capex/revex expenditure and utilization, settlements of parts, supplier onboarding, part developments, installation sign-off, ramp-up readiness for SOVP, and submission of tractor for testing and homologation – COP and CMVR approvals.
- PR (capex/revex) & PO (actual product cost) closer as per the declared budget in the FY for every Quarter.
- Supporting deliveries by developing the part through proto route to escort the bottle neck parts and long lead items from crashing the targets.
- Supporting Customer Quality team by developing & implementing the field failure parts on fast track.
- Assist suppliers in effecting more efficient sourcing processes to save costs and maximize profitability.
- Developed and managed suppliers to elevate performance standards, ensuring alignment with customer requirements and project objectives.
- Develop Sourcing Plan that documents, Early Supplier Involvement, Supply Selection, Risk Mitigation Plans, Capacity Management and Supplier Ramp Up Plans and ensure the plan is executed.
- Provided feedback on reference drawings to R&D based on manufacturing feasibility using process knowledge and ECN feasibility to support control drawings.
- Tracked, implemented, and monitored effective procurement schedules while establishing quantity limits for inventory control.
- Project Monitoring with Master plan for the launch of product as per the timelines and deliverables at individual phases and various stages.
- Collaboration with all CFT members to align the key person with management guidelines and organization goals.
- Managed multiple projects to ensure timely delivery and adherence to specifications.
- Successful delivery of LWT – Light Weight Tractor (24HP&29HP) launched as “Target”, 20HP ongoing.
- Successful delivery of Swaraj 724 Orchard variant (with heightened rims & tyre), Swaraj 843XT variant (with SD engine), Swaraj 744XT variant (with Narrow Track), Swaraj Target 625 variant (with Narrow Track), Swaraj Target 625/630 variant (with special puddling).
- Delivered and developed project under tracking - Swaraj CODE machine (11HP)
- Under tracking and ongoing variants project – 963/969 Infielder for sugarcane application, 744 Potato special variant, Canopy with front fender, Trem V – 724 Orchard.
- Under development new project 74HP.
Sr. Engineer– Sourcing & Costing Engineer
Hinduja Tech Limited (Subsidiary of Ashok Leyland)
11.2021 - 08.2022
- Engaged with suppliers, negotiated terms, evaluated procurement requirements, managed transportation logistics, and created parts based on customer specifications.
- Responsible for collaborating with suppliers, negotiating contracts, assessing company procurement needs, coordinating transportation and developing parts according to customer needs.
- Developed quality parts within target time according to customer needs.
- Negotiated pricing, services, and shipping schedules with vendors and manufacturers; created supplier contacts and product guidelines, managed rebates and over/under runs.
- Managed multiple projects, overseeing schedules and resources to ensure timely completion.
- Oversaw logistics for delivery of Switch Mobility (EV-Bus), ensuring timely arrival and compliance with specifications.
- Led development efforts for Devinci-Snow bike, coordinating design and production processes.
- Currently developing BRP-Fever model (2Door EV-Car), focusing on design and engineering specifications.
Engineer–Vendor Development/New Product Development/RM Procurement
Bellsonica Auto Components India Pvt. Ltd. Manesar, Gurgaon (Joint Venture with Maruti Suzuki India Ltd.)
07.2018 - 10.2021
- Developed vendor relationships and procured materials for new part development of sheet metal components, conducted feasibility studies for new vendors, selected suppliers, involved early suppliers, and developed tooled components for concept and mass production.
- Identified and developed vendors for outsourcing child parts, streamlining sourcing activities and reducing lead times.
- Localized raw material sourcing from Japanese and Korean suppliers to Indian suppliers such as JSW, TATA, POSCO, JCAP, and AM/NS.
- Streamlining the system and procedures for effective procurement, cost reduction and inventory control for ensuring ready availability of materials.
- Streamlined procurement systems and procedures, reducing costs and improving inventory control to ensure ready availability of materials.
- Achieved cost reductions in sheet metal parts through effective negotiation and timely reviews of costing corrections based on market impacts on raw materials.
- Managed tooling cost analysis and negotiated with suppliers based on tooling costs, agreements, and timely development of sheet metal tools.
- Development of Progressive Dies (Coil Feeding), Transfer dies, Compound dies, and required panel checker.
- Handling the Development of Sheet metal stamping dies in India and Stabilizing the die receiving from Japan, ensuring the full proofing at all stages of process.
- Assessed the feasibility of Engineering Change Notices (ECN) at all development stages and implemented necessary changes in production lines.
- Reporting to management with evaluating the project on parameters of Quality, productivity and safety.
- Costing for new Development parts in different commodity (sheet metal).
- Cost reduction via different VA/VE related to part/tool design and process reduction in Sheet Metal.
- Managed project execution from initiation to completion.
- Successful installation of Project YHB (New Ertiga).
- Successful installation of Project YCA (New Wagon R).
- Successful implementation of YJC, YRA, YL1, YL7 RM localization.
Manufacturing Production Engineer Trainee
Steel Strips Wheels Ltd.
07.2017 - 06.2018
- Contributed to the development of systems with authentic implementations.
- Developed strategies for meeting production targets based on operational capacity.
- Maintaining QA, Implementing new work practices, 5S implementation
- Diagnosed issues during tool try-out and assembly processes to ensure functionality.
- Improvising the visualization of process through preparing WIS and DIS.
- Monitored and enhanced operational efficiency through effective control measures.
- Implemented 5S methodology to enhance quality, safety, and documentation on the shop floor.
Trainee
Maruti Suzuki India Limited, Manesar
06.2016 - 07.2016
- Completed 7-week training in MSIL Paint Shop-B, focusing on automotive painting processes.
- Reduced the BOT defects carryover in VI and GCA.
- Executed daily quality control inspections to ensure adherence to manufacturing standards.
- Supported production teams by preparing materials and tools for assembly processes.
- Assisted in identifying and resolving operational inefficiencies within the workflow.
Trainee Engineer
Maruti Suzuki
06.2016 - 07.2016
- Analyzed production data to identify inefficiencies and recommend improvements.
- Streamlined workflow processes, improving overall operational efficiency within teams.
- Collaborated with cross-functional teams to enhance product quality and performance.
Education
B. Tech - Mechanical Engineering
Uttaranchal University
01-2017
Class XII - undefined
Central Board of Secondary Education
01-2013
Class X - undefined
Central Board of Secondary Education
01-2011
Skills
Project management
Material management
Software: - CAD and simulation software
Problem-solving
Decision-making
Strategic planning
Conflict resolution
Accomplishments
- Total value of Yield Improvement submitted to MSIL with value of 1.86Cr. (2020-21).
- Total value of VA-VE submitted to MSIL with value of 1.6Cr. (2019-20).
- Total value of VA-VE submitted to MSIL with value of 2.3Cr. (2018-20).
- Has achieved the award for zero absence in financial year (2019-20) & (2020-21).
- Stood 3rd in MECATRONICS in second year of college.
EXTRA CURRICULAR ACTIVITY
Participated in dance and drama competition at school and college level respectively. Worked as a coordinating member of MINI MILITIA college level event. Worked as a coordinating member of TECNOCRAFT college level event. Participated in dance and drama competition at school and college level respectively. Worked as a coordinating member of MINI MILITIA college level event. Worked as a coordinating member of TECNOCRAFT college level event.
PERSONAL DETAILS
- Father's Name: Suresh Dhyani
- Languages Known: English, Hindi
- Date of Birth: 15th October 1996
- Gender: Male
- Marital Status: Un-Married
- Permanent Address: House No. 20 Kunjapuri vihar, Dehradun (248001)
Timeline
Assistant Manager – CDMM as Project Material Lead
Mahindra & Mahindra – Agriculture and Farm Sector- Swaraj Division
08.2022 - Current
Sr. Engineer– Sourcing & Costing Engineer
Hinduja Tech Limited (Subsidiary of Ashok Leyland)
11.2021 - 08.2022
Engineer–Vendor Development/New Product Development/RM Procurement
Bellsonica Auto Components India Pvt. Ltd. Manesar, Gurgaon (Joint Venture with Maruti Suzuki India Ltd.)
07.2018 - 10.2021
Manufacturing Production Engineer Trainee
Steel Strips Wheels Ltd.
07.2017 - 06.2018
Trainee
Maruti Suzuki India Limited, Manesar
06.2016 - 07.2016
Trainee Engineer
Maruti Suzuki
06.2016 - 07.2016
Class X - undefined
Central Board of Secondary Education
Class XII - undefined
Central Board of Secondary Education
B. Tech - Mechanical Engineering
Uttaranchal University