Cricket
AMOL GAIKWAD
Project Manager
Pune
Summary
Project Management / Maintenance Operations Industry Preference: Any Professional Synopsis A dynamic professional offering over 17+ years of experience in Green field project, Machines installations, maintenance, operations of various equipment. Expert at problem-resolution and planning and managing projects from inception through completion Presently associated with Badve Engineering Limited as a Project Manager. Hands on experience in coordinating, planning / implementing changes to technology, machinery, equipment, process methodology and reporting procedures. Adept in managing operations, maintenance and commissioning with key focus for growth of top-line & bottom-line profitability by ensuring optimal utilization of resources & diversification of business in various areas. Skilled in managing operations involving resource planning, materials planning, in-process inspection and coordination with the internal departments. Possesses excellent interpersonal, analytical and negotiation skills with utilizing process-oriented approach towards the accomplishment of cost, profit, service and organizational goals. Focused Project Manager adept at planning, directing and maintaining continuous operations in various departments. Experienced in directing manufacturing employees and keeping efficient production in accordance with quality standards. Applying creative and analytical approach to operations for continuous process improvement. Skilled at identifying or anticipating problems and providing solutions. Excels through mentoring, training and empowering team to excel in performance.
Overview
17
17
years of professional experience
7
7
years of post-secondary education
3
3
Languages
Work History
Project Manager
Belrise Industries Ltd
Pune
09.2020 - Current
- Met project deadlines without sacrificing build quality or workplace safety.
- Developed and initiated projects, managed costs, and monitored performance.
- Identified plans and resources required to meet project goals and objectives.
- Managed projects from procurement to commission.
Maintenance Manager
Magna Automotive Pvt Ltd
Pune
01.2019 - 09.2020
- Supervised employee performance, preventive maintenance, and safety.
- Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Delegated tasks to carefully selected employees in alignment with resource management goals.
- Planned scheduled maintenance outages as part of preventive maintenance program.
- Procured pricing information from various vendors to support cost-effective purchasing.
- Collaborated with other departments to verify completion of maintenance tasks.
- Documented inventory of spare parts to enable tracking history and maintain accurate records.
- Trained maintenance technicians to apply proper techniques and best practices and comply with safety protocols.
- Created and submitted detailed reports to highlight maintenance activities and equipment performance.
- Scheduled regular inspections of equipment and facilities to manage wear and tear.
- Planned, created, tested and deployed system life cycle methodology to produce high quality systems to meet and exceed customer expectations.
Head of Maintenance
Mungi Engineering Pvt Ltd
Pune
12.2017 - 01.2019
- Removed outdoor debris and yard clippings into receptacles to properly maintain grounds.
- Worked frequently with mechanical and plumbing systems to complete knowledgeable inspections and skilled repairs.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Maintained restroom functionality by repairing leaking faucets, clogged toilets, and other equipment.
- Provided guidance to management regarding project bids for onsite improvements.
- Delegated tasks to carefully selected employees in alignment with resource management goals.
- Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
- Established and documented protocols for preventive maintenance procedures, decreasing equipment issues, and reducing downtime.
- Established clear procedures for handling repairs, planning maintenance and completing building updates.
- Supervised safety, prevention and fire protection programs.
Assistant Maintenance Manager
Schindler India Pvt Ltd
Pune
04.2013 - 12.2017
- Handled multiple projects and daily activities to meet deadlines and developed plans to accomplish departmental and maintenance goals.
- Projected planning and cost analysis to aid maintenance director in sales forecasts.
- Documented schematic and diagram changes to keep records current.
- Assessed staff work performance and provided feedback, completed formal employee performance reviews and developed and carried-out corrective action plans.
- Collaborated with staff in determining company engineering, maintenance and repair priorities.
- Diagnosed and performed maintenance and repair of systems, furnishings and equipment and responded to service requests within 1 hours
Executive Maintenance Engineer
Mahindra Ugine Steel Pvt Ltd
Nashik
10.2008 - 04.2013
- Diagnosed and resolved machine operation variations and equipment problems.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Organized and directed maintenance shutdowns and startups.
- Performed troubleshooting and repair for complex electrical equipment.
- Investigated and corrected mechanical problems with machinery.
- Trained and supervised staff on equipment maintenance and safety procedures.
- Supervised maintenance functions, working collaboratively with sanitation crews on shop floor upkeep and repairs.
- Wrote and revised maintenance procedures.
- Executed tasks within time and budget constraints.
Maintenance Engineer
Endurance Technology Pvt Ltd
Aurangabad
01.2007 - 10.2008
- Worked frequently with mechanical and plumbing systems to complete knowledgeable inspections and skilled repairs.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Organized and directed maintenance shutdowns and startups.
- Cleaned and lubricated parts to keep equipment operating at peak performance.
Trainee Engineer
Cipla Pharmaceutical Ltd
Kurkumbh
06.2006 - 12.2006
- Traveled to job sites with senior personnel to aid in inspections and ongoing project observations.
- Interpreted blueprints and technical drawings to analyze upcoming projects.
- Maintained contemporary technical knowledge of engineering concepts.
- Completed project documentation, updated and distributed to appropriate project personnel.
Education
HSSC - Science Education
HSC
Janta Junior College 06.2001 - 06.2003
Post Graduation - Operation And Project Management
MIT
Pune 08.2021 - Current
Diploma - Mechanical Engineering
Government Polytechnic Gadchiroli
Gadchiroli MH 06.2003 - 06.2006
Skills
Competencies OverviewProject Execution and CoordinationOverseeing project activities from conceptualization to executionIncluding finalization of technical specifications, procurement / supply of raw materials, stage inspectionsScheduling, progress monitoring, site management and manpower planningPlant Management: Coordinating plant operations for strategic utilization & deployment of availableResources to achieve organizational objectives Managing all technical & managerial aspects, developingReports on performance analysis and handling planning for better productivityOperations: Taking stringent quality measures including preparation / maintenance of necessary documentsTo ensure compliance with standards & customer requirementsProcess Enhancement / Improvement: Deploying various methodologies to analyze processesRecommending modifications to minimize escalations, reduce rejection, realize operational efficiencies, controlVariability, costs & reduce cycle-timeTeam Management: Set up the maintenance department and team and providing direction, motivation &Training to the team for ensuring optimum performance, handling the design & implementation ofPerformance Management System for all the team membersCareer RecitalBadve Engineering Limited Ltd, Pune Project Manager In Corporate since September 2020Key DeliverablesMaking plant layout and preparation of BOQFinalizing vendors for execution of the work Processing government approvals at various stages toCompletion of the project and run the plantSupervised the new Green field project Provided technical support, quality control, and direction forInstallation through commissioning and handing over from vendorsInstallation and commissioning ofO Complete MEP work like machine utilities, plant utilities, machine foundation, Utility machinesInstallation: Fire system in plant, Utility machines ie 1MV DG, compressors, HSD & LPG yardO ETP & STP plant installationO RO, Filter water and hydro pneumatic system installationO Installation of presses, cranes, pipe benders, robots etcMagna Automotive India Pvt Ltd Pune, Manager –Press Maint since January 2019 to August 2020O Tandem press machine lines 1600T-800T-800T-800TO Robotic welding and manual welding & assembly line installationMaintenance of Tandem press line (1600-800-800-800T & 250T press), Progressive presses 800T & 250TTransfer press 1600T press Formulating action plan and analyzing breakdown time & preparation of actionPlanDeveloping plan for procurement and provision of sparesGenerating reports and documents related to TPM and TSMungi Engineers Pvt Ltd, Pune Maintenance Head since December 2017 to January 2019O Press machine lines 1200T-800T, 1000T-500T-500T-400TO Utility machines Installation: Compressors, DGO STP plant installationReviewing breakdown maintenance of Special purpose machinesFormulating action plan and analyzing breakdown time & preparation of action planSchindler India Pvt Ltd, Pune AM in Facility & Maintenance since April 2013 to December 2017O Salvagnini special purpose machine ie Punching & shearing, Automatic bending, manualBending and optic fiber(3KW) laser cutting machineO Powder coating plant installation: Pre-treatment line, Powder coating booth, water drying &Powder curing oven installationO Utility machines Installation: Fire system in plant, Utility machines ie 1MV DG, compressorsHSD & LPG yardGenerating reports and documents related to ISO 9001The HighlightsEstablished plant within timeAnchored installation of process and utility equipment’sStellar role for improvement in MTTR & MTBF through Model Machine ActivityEffectuated good housekeeping through 5 ‘S’ Workplace Management SystemSignificant role in minimizing the downtime by implementing KAIZENMahindra Ugine Steel Co Ltd, Nasik Maintenance Executive Oct’2008 to April 2013Handling maintenance ofO Press Machines, Tool Room Machines, Cranes Compressors and GeneratorO Material handling equipment like EOT Cranes, Scrap Conveyor, Job ConveyorO Screw, reciprocate CompressorsO DG set of capacity 750KVAO STP & Water Softening PlantReviewing breakdown maintenance of hydraulic and mechanical presses of capacity 40T to 1200TGenerating reports and documents related to TS16949Achieved 25% reduction in breakdowns / downtime through effective maintenanceAnchored installation of new presses of 500 tons and 800 tons1% increase of production in OEE through effective maintenanceEffectively minimized the Compressor Air ConsumptionWinning Ankur award in systec group for best KAIZENEfficiently involved in standardization of Machine Spare PartsPlayed a pivotal role and received an appreciation certificate for outstanding performanceM Endurance technologies pvt Ltd Aurangabad EngineerO Handled various gamut of functions of SPM, CNC and VMC MachinesO Erection and Commissioning of grinding machineO Spearheaded the activities pertaining to vendor handlingM Cipla pharmaceutical Ltd Kurkumbh(pune) EngineerHandled various gamut of functions of Air handling unit, chillers, ventilation unitsMonitoring RH, Temperature and air pressure of production areasAcademicsBE Mech from Maharastra college of engineering Nilanga with 6830%DME from Government polytechnic , Gadchiroli with 6538%XII from Janta Jr science college ,Gondpipri with 6000%X from Nehru Vidyalaya, Chandrapur with 5920%IT Skills: Well versed with MS Office, SAP –PM moduleField of InterestsMaintenanceServicesManagementGreenfield/brownfield Project management
Project planning and development
Project planning and development
Business process re-engineering
Advanced problem solving
Contract Management
Project estimation and bidding
HVAC systems
Team Bonding
Performance Evaluations
Systems Design Documentation
Change Control Processes
Budgeting
Staff Management
Project Management
Technical Support
Systems Installation, Configuration and Upgrading
Strategic planning
Startups and turnarounds background
Additional Information
- Technical Purview Green field ,Brown field project execution Maintenance of: o Automated Shearing & punching, automatic bending , manual bending , Pre-treatment & powder coating plant, robotic welding , gluing machine & assembly machines o Hydraulic & Mechanical presses up to 1200T capacity. o Utilities such as compressor, generator up to capacity 1000 KVA, cranes up to 25T capacity and MHE like battery operated forklifts, reach truck ,BOPT, taggers & diesel operated forklifts o Material Handling Equipment’s like conveyors. Poka Yoke, mistake proofing in Press Shop, welding & assembly areas. Spare Parts Inventory Planning. Knowledge of SAP PM Module. Well verged with low cast automation Hands on experience in hydraulic and pneumatic system.
Interests
Chess
Timeline
Post Graduation - Operation And Project Management
MIT
08.2021 - Current
Project Manager
Belrise Industries Ltd
09.2020 - Current
Maintenance Manager
Magna Automotive Pvt Ltd
01.2019 - 09.2020
Head of Maintenance
Mungi Engineering Pvt Ltd
12.2017 - 01.2019
Assistant Maintenance Manager
Schindler India Pvt Ltd
04.2013 - 12.2017
Executive Maintenance Engineer
Mahindra Ugine Steel Pvt Ltd
10.2008 - 04.2013
Maintenance Engineer
Endurance Technology Pvt Ltd
01.2007 - 10.2008
Trainee Engineer
Cipla Pharmaceutical Ltd
06.2006 - 12.2006
Diploma - Mechanical Engineering
Government Polytechnic Gadchiroli
06.2003 - 06.2006
HSSC - Science Education
HSC
06.2001 - 06.2003