Summary
Overview
Work History
Education
Skills
Certification
Carrier Digest
Core Function Strengths
Experience Chronology
Major Trainings Attended
Major Strengths
Interest On Relocation
Personal Information
Timeline
Generic
Anand Taukari

Anand Taukari

Deputy General Manager - Operations
Guru Paradise Apartments, Flat No DF6, Hindu Colony, Nanganallur, Chennai ,Tamil Nadu

Summary

Experienced in leading plant operations under capacity of Deputy General Manager - Operations , in German MNC company , in Health Care-Medical Devices Industry.

Extensive exposure in Operational Excellence & Lean Manufacturing , Planning, Directing and Managing company work activities, functions and operations.

Documented history of facility management and operations to fulfill organization contractual obligations, quality standards and performance objectives.

Provides expert direction and guidance to subordinates and formulates work plans.

Overview

37
37
years of professional experience
6
6
years of post-secondary education
7
7
Certificates
6
6
Languages

Work History

Deputy General Manager- Operations

M/s B.Braun Medical (I) Pvt. Ltd., Mahindra World City , Chennai
Chennai, Tamil Nadu
06.2006 - Current
  • Leading Operational Excellence at Plant level and Pan India operations aligned to AP Operations in Malaysia and Spain .
  • For year 2023, 95% of PAN India employees trained in OpEx. Achieved 8% Lean Practitioner certifications for India. 2nd highest trained employees of India under OpEx in B. Braun group, Asia Pacific region in year 2023.
  • Involved in successful transferring, Validating and startup of commercial production of production lines from USA , Malaysia & Spain plants in phased manner.
  • Have been handling manufacturing facility for production of Medical Devices for past 17 years, since year 2006 for production of Sutures for 100% Export market ( Global Product range ) .
  • Implemented LEAN projects like 5S & VSM , under continuous improvement plans.
  • Monitoring & controlling production cost center expenses (CCV & POV) on monthly basis.
  • Monitoring process order variances & ensuring proper accounting of consumption of RM & resources for each product category in SAP.
  • Ensured continuous maintenance of clean room facility for Medical Devices, Product quality & GMP in plant to meet regulatory & annual TUV audit requirements in line with ISO13485:2016
  • Responsible for managing work force of 250 plus production employees and implementing continuous training of employee & Staff to improve line efficiencies.
  • Consistently achieved >99% delivery of Sutures volume to parent company CoE Spain for more than 10 years .
  • Commissioning & Validation of Special Processes like Ethylene Oxide Gas & liquid Sterilization, new packaging & Sealing processes etc
  • Annual planning of cost center expenses in SAP based on annual budgeted qty.
  • Have been part of Supplier auditing for Medical Devices for vendor selections based on quality system’s implementations for group companies in India.
  • Providing constructive feedbacks to Employees & Staff to improve performances and flexibility to have smooth production operations.
  • Fostered and promoted cooperative and harmonious working climate conducive to maximum employee morale, productivity, and effectiveness.
  • Reviewed performance results to target and take corrective measures with authorization and escalation.
  • Formulated policies and procedures to streamline operations.

Unit Head

M/s B.Braun Medical (I) Pvt. Ltd.
Ponda , Goa
05.1998 - 06.2006
  • Have led entire Goa plant, as unit head , operations for manufacturing of Medical Devices products such as IV Administration Sets , Surgical Sutures & Catheters .
  • Cultivated positive rapport with fellow employees to boost company morale and promote employee retention.
  • Ensured compliance to all local statutory requirements and obtaining necessary Licenses from Drug Authorities, Factory Inspectorates, Pollution Control Board, Electricity Departments for new plant
  • Consistently achieved production targets to meet timely delivery schedules for Local & Export Market since 1998 till 2006.
  • Ensured required line efficiency, GMP, conformity to ISO 9000:2000 quality standards & low inventory levels for mfg of Medical Devices to achieve annual cost reduction targets of 2.5% per annum as AP target from B. Braun Malaysia .
  • Planned, coordinated, implement & harmonize quality management systems at Goa plant in line with corporate requirements from B.Braun, Germany from year 2003 to 2006.
  • Worked for expansion of Goa plant facility, Project co-ordination & general factory management .
  • Assisted in development and implementation of policies, procedures, and regulations for unit operations.

Assistant Manager-PPC

M/s National Auto Accessories Ltd.
Margao, Goa
04.1987 - 04.1998
  • Total 11 years of valuable experience in manufacturing of high precision Steering Linkages as OEM automotive industry.
  • As Production Planning and Controlling HOD, managed planning of operations for 2 no of years, since year 1997 to 1998 .
  • As a Production in charge for manufacturing of Steering Linkages for OEM , have manged skilled worker for manufacturing of precision auto components ,for 9 years since year 1987 till 1996.
  • Have manged production of high precision machining of steel components using CNC machines, Hydraulic copying lathes Center less grinding, universal & gang drilling machines, thread rolling, Induction hardening machines etc.
  • Planning & Scheduling of production, machines, tools & materials for production of precision steering linkages for major OEM’s Vehicles.
  • Established team priorities, maintained schedules and monitored performance.
  • Defined clear targets and objectives and communicated to other team members.
  • ISO 9002 Quality Systems implementations & maintenance

Education

HSSC- 12th Std -

Goa Board
04.1980 - 06.1982

Production Engineering - Engineering Technology

Agnel College
Goa
07.1982 - 07.1986

Skills

    Organizational Development

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Certification

Clean Room & Biocontamination Control Training by TUV NORD

Carrier Digest

Over 37 years of total experience with prestigious organizations, in the area

of Operations Management, Facility Management , Product transfers & Line set ups for manufacturing of Medical Devices.

1) Handled startup of green field projects for new plants of B. Braun , at Goa & Chennai.

2) Currently associated with M/s B.Braun Medical (I) Pvt. Ltd., an MNC in health care industry, as DGM - Operations

3) Excellent experience in Operational Excellence & Operations Management.

4) Annual Budgeting, Production Planning and Control, inventory planning and management under SAP environment .

5) Production line relocation from overseas and successful start up & implementation of plant operations .

6) Rich hands on experience in shop floor/Clean room management, Effective Capacity planning of Man & Materials .

7) Demonstrated expertise in Process Improvements,New Plant commissioning & operations.

8) Production cost controlling and savings through process improvements & effective plannings .

9) Experience in project management, liaison with Statutory bodies including CDSCO & State Drug Controller.

10) Hands on experience in handling & Operations of ETO Sterilization for Medical Devices & IQ/OQ/PQ validations.

11) An effective leader with strong communication,relationship management, analytical & team building skills.

12) Internal and external auditing for ISO 13485:2016, ISO 45001:2018 , ISO 14001:2015 & QMS Systems .

Core Function Strengths

  • Operational Excellence
  • Operations Management
  • Manpower Management
  • Production Planning & Control
  • Facility Maintenance & Technical Support
  • Resource Hiring & Training
  • Order Management & Dispatch
  • Design Manufacturing Layouts
  • SAP PP module
  • Production line transfer & implementations
  • QM Supplier Auditor for qualifying Medical Devices Supplier for Indian operation & associated companies.
  • ETO Sterilization Process validation & Operations for Medical Devices .

Experience Chronology

  • Working in M/s B.Braun Medical (I) Pvt. Ltd., Chennai, a German MNC unit manufacturing Medical Devices - Sutures for 100% Export to global Market .
  • Currently leading Operational Excellence in Plant as well as for PAN India operations for improvement in process and implementation's of Kaizen's .
  • Implementing LEAN projects like 5S & VSM under continuous improvement plans.
  • Have lead Surgical Sutures Manufacturing operation's for 17 years , with annual production Qty of 30 to 35 Mio pcs of Sutures for 100% Export to CoE Spain.
  • Monitoring & controlling production cost center expenses (CCV & POV) on monthly basis.
  • Ensuring continuous maintenance of clean room facility, for manufacturing of highest quality standard Surgical Sutures to meet stringent customer quality requirements , USP & EP Standards & regulatory requirements, apart from complying to meet quality management systems ISO13485:2016 - Medical Devices Standard.
  • Managing work force of 250 plus production employees and implementing continuous training of employee & Staff to improve line efficiencies.
  • Annual planning of cost center expenses in SAP based on annual budgeted qty.
  • Handling project transfers from other production facilities like CoE Spain & BMI, Malaysia to Chennai Plant.
  • Providing constructive feedbacks to Employees & Staff to improve performances and flexibility to have smooth production operations.
  • M/s B.Braun Medical (I) Pvt. Ltd., Goa, 05/01/98, 06/01/06, (HC Div),
  • Lead entire Goa plant operations as unit head including production, Maintenance & General plant administration.
  • Managing 3 different product lines - I.V. Administrations sets, Sutures & Foley Catheters.
  • Compliance to all local statutory requirements and obtaining necessary Licenses from Drug Authorities, Factory Inspectorates, Pollution Control Board, Electricity Departments for new plant.
  • Liaison with Food & Drug Administration for all matters including registration of products & obtaining of timely approvals.
  • Achieving production targets to meet timely delivery schedules for Local & Export Market.
  • Ensuring required line efficiency, GMP, conformity to ISO 9000:2000 quality standards & low inventory levels for mfg. of Medical Devices to achieve annual cost reduction targets of 2.5% per annum.
  • Planned, coordinated, implement & harmonize quality management systems at Goa plant in line with corporate requirements from B. Braun, Germany.
  • Closely associated with B. Braun Malaysia team in monitoring progress of new factory building in year FY-1999-2000 to ensure proper construction and layout of new production lines
  • M/s National Auto Accessories Ltd., Salcete, Goa, 04/01/87, 04/01/98, (An ISO 9000, leading automobile ancillary unit for manufacture & supply of steering linkages to OEM's
  • Planning & Scheduling of production, machines, tools & materials for production of precision steering linkages for major OEM’s Vehicles.
  • ISO 9002 Quality Systems implementations & maintenance.
  • Meeting production targets & delivery schedules on Monthly & annual basis.
  • Using available resources, machine capacity for achieving optimum production outputs.
  • Producing high precision machining of steel components using CNC machines, Hydraulic copying lathes Center less grinding, universal & gang drilling machines, thread rolling, Induction hardening machines etc.

Major Trainings Attended

  • Exclusive 1.5 months training in manufacturing and assembly of IV Sets at B.Braun Medical Industries Sdn. Bhd., Penang, Malaysia
  • Extensive training in B. Braun Medical Inc., Allentown, Pennsylvania, USA plant, on Validation of ETO sterilization equipments for Right Heart Catheter product & process sterilization.
  • Successfully completed 10th Asia Pacific Management Excellence Programme held by Top B,Braun Asia Pacific Management Members & Consultant from National University of Singapore, at B.Braun Medical Industries Sdn. Bhd., Penang, Malaysia.

Major Strengths

  • Rich experience in Operational Excellence
  • High Managerial Competency & Leadership Quality.
  • Excellent Planning / Execution & communication skills
  • 26 years of industrial manufacturing experience Medical Devices in MNC - Healthcare manufacturing industry.
  • 11 years of hands on experience in Precision Auto Component Manufacturing industry.

Interest On Relocation

Yes

Personal Information

  • Location Preference: South /West/North India. Open for relocation abroad.
  • Passport Number: K 5433323
  • Notice Period: 1 Month
  • Date of Birth: 02/16/64

Timeline

Clean Room & Biocontamination Control Training by TUV NORD

07-2023

Internal Auditor for ISO 50001:2018 -Energy Management System , from TUV SUD

08-2022

Internal Auditor for ISO 13485:2016 -Medical Devices, from TUV SUD

07-2021

Internal Auditor for ISO 14001:2015- Environmental Management Systems , from TUV SUD

02-2021

Internal Auditor for ISO 45001:2018 - Health & Safety Management Standard , from TUV SUD

08-2019

Asia Pacific Management Excellence Program Certification

08-2016

LEAN Manufacturing training course from Six Sigma.

06-2009

Deputy General Manager- Operations

M/s B.Braun Medical (I) Pvt. Ltd., Mahindra World City , Chennai
06.2006 - Current

Unit Head

M/s B.Braun Medical (I) Pvt. Ltd.
05.1998 - 06.2006

Assistant Manager-PPC

M/s National Auto Accessories Ltd.
04.1987 - 04.1998

Production Engineering - Engineering Technology

Agnel College
07.1982 - 07.1986

HSSC- 12th Std -

Goa Board
04.1980 - 06.1982
Anand TaukariDeputy General Manager - Operations