Anandu S
Assistant Manager Tooling
Chennai
Summary
Talented Manager with expert team leadership, planning and organizational skills built during successful career. Smoothly equip employees to independently handle daily functions and meet customer needs. Diligent trainer and mentor with exceptional management abilities and results-driven approach. With core competencies in Mechanical maintenance, Hydraulic & Pneumatic systems, RCM (Reliability Centered Maintenance) Utility Maintenance ,Tire Moulds , Tooling, OHSAS and IATF documentation, Preventive maintenance, Predictive maintenance, Shutdown maintenance, Efficiency Improvements, Spares Management, Root cause Analysis, Manpower training and management , Beginner Level Knowledge on tyre Engineering
Overview
7
7
years of professional experience
9
9
years of post-secondary education
4
4
Languages
Work History
Assistant Manager Tooling
CEAT
Chennai
05.2022 - Current
- Responsible for the procurement/Modification of all the tooling(Moulds ,Clamping Rings ,Drum Segment, Pre-Former , Pressure Rolls , Comb plates , Bead Former ,Die & Baffle ,Tyre Testing Rims ,Bladder)for the development of New Product
- Life Improvement and monitoring of tooling and Tire moulds
- Responsible for scrap/defect reduction related to tooling, by daily tracking and improvements. Reduced tooling related scrap from 0.64% to 0.26%
- Controlling stores and spares budget, by repairing of materials, developing local vendors and by fabricating quality products reducing lead time and cost
- Management ,Inspection and Design modification of Segment and Two piece moulds for passenger and two wheeler sizes
- Export Tyre shipment to international testing fields
- Execution Of projects and keeping track of the budget utilization
Officer - Mechanical Engineering
MRF LTD
Pondicherry
11.2015 - 04.2022
- Responsible for reducing breakdowns, carry out predictive maintenance and preventive maintenance schedules in mechanical presses (L&T ,Devon make machines) Hydraulic presses (HF and HERBERT make) and Uniformity machines (Micropoise and MHI make) Green Tyre Painting machines ( Ilemberger and Gisslotica)
- PM compliance improved from 74 to 92%
- Tracking PMS and identifying effectiveness of PMS
- Analysis of breakdowns and revise PM activities based on breakdowns.
- Shutdown maintenance of Header Lines ( Steam Lines , Air Lines , Cold Water Lines )and Hot water tanks
- Designed detailed budget for engineering equipment and projects.
- Trained employees on safety and maintenance procedures.
- Kept detailed records of day-to-day progress and budgets.
- Daily Mould change activities and mould maintenance activities ,mould change time reduced to 90 min from 150 minutes
- Worked with the R & D mould management team
Education
Diploma In Mechanical Engineering
GPTC ADOOR
KERALA 07.2012 - 04.2015
HSC:Science
GHSS AYAPARAMBU
KERALA 07.2010 - 03.2012
THSLC
GOVT TECH HIGH SCHOOL
KERALA 06.2007 - 03.2012
Skills
SAP
PM SYSTEMS
SEGMENTED MOULDS
MICROSOFT POWER TOOLS
OFFICE 365
EXCEL
STAFF MANAGEMENT
POLICIES AND PROCEDURES
BUDGETING
COACHING AND MENTORING
VERBAL AND WRITTEN COMMUNICATION
TYRE ENGINEERING
JOB INSPECTIONS
Accomplishments
- Development of software to keep track of the inventory of development tyre (Platform Power apps ) - Self Project
- Development Of Tyre Courier Request and tracking application (Platform Power apps ) - Self Project
- Mould Tracking using HMI screen and PLC programming - Team Leader
- Mould Laser cleaning machine development for chennai Ceat plant - Team Member
- Horizontal Deployment of Mechanical press motorized load adjusting mechanism - Team Member
- CFT Member of defect reduction team - Achieved DIQ improvement from 87 % to 91%
Timeline
Assistant Manager Tooling
CEAT
05.2022 - Current
Officer - Mechanical Engineering
MRF LTD
11.2015 - 04.2022
Diploma In Mechanical Engineering
GPTC ADOOR
07.2012 - 04.2015
HSC:Science
GHSS AYAPARAMBU
07.2010 - 03.2012
THSLC
GOVT TECH HIGH SCHOOL
06.2007 - 03.2012