Shashi kumar s

Results-driven Manager with expertise in Aerospace tooling design, development, and manufacturing engineering. Demonstrates strong skills in strategic planning and process innovation, enhancing productivity across teams. Recognized for effective communication and problem-solving capabilities that foster collaboration and drive project success. Committed to leading innovative initiatives that push the boundaries of aerospace technology.

• Expert in Assembly Jig Design, specializing in tooling for airframe structures.
• Designed & Developed 2000+ Sheetmetal tools for Global Aerospace customer, ensuring 100% FAI compliance and successful tool validation.
• Designed Assembly Jigs for airframe structures, optimizing production efficiency and precision.
• Delivered Airbus tools with 100% buy-off approval and FAI prove-out for Flaptrack Beam, A220 hatch Door & other Doors.
• Achieved 100% FAI prove-out for LCA Front Fuselage and Bell 407 Fuselage.
• Secured sponsorship from the Karnataka State Council for an innovative engineering project.
• Won 50% of targeted tenders for Bell, BEL, Airbus, Boeing, and HAL, securing key contracts.
• Led Boeing jig installation, ensuring 100% on-time completion and seamless customer coordination.
• Conducted successful design reviews with Airbus and Boeing, achieving full approval.
• Strengthened global collaboration by traveling to Mexico, Germany, and France for business engagements and project execution.

Demonstrated expertise in designing, developing, and validating complex aerospace tooling, including assembly jigs, ground support equipment, drill jigs, milling fixtures, and sheet metal forming tools.

Key Projects:

• Boeing (Ch-47 Pylon & Ramp, P8 Aircraft, F15 Former): Designed and detailed press tools, extrusion fixtures, milling/drill jigs, and assembly fixtures, ensuring adherence to stringent standards. Led design reviews and prepared technical documentation.
• Airbus (A330, A320, Flap Track Beam, A220 Door): Developed holding fixtures, assembly tools, and drill jigs for structural and sheet metal applications. Coordinated design approvals and created operation manuals.
• Bell (407 Fuselage): Engineered drill jigs, extrusion fixtures, and reverse-engineered components, optimizing manufacturing processes.
• HAL (LCA Front Fuselage): Designed assembly jigs, generated tooling BOMs, and collaborated with vendors and quality teams for approvals.
• Deutsch Aircraft (D328Eco – Aft Fuselage): Designed a complex 6-stage assembly jig, conducted static structural analysis, and optimized ergonomics for operational efficiency.

Skilled in CATIA, laser tracker-based alignment, and quality control tools, ensuring precision and efficiency in aerospace tooling.

• Place of Birth: Karnataka
• Passport Number: V5404724
• Father's Name: Mr. Shanaiah G
• Date of Birth: 19 Sep 90
• Gender: Male
• Nationality: Indian
• Marital Status: Unmarried

I hereby affirm that all the information furnished above is true to the best of my knowledge. If you give an opportunity in your esteemed concern, I will perform the best of my duties and to your utmost satisfaction.