Anil Ingalalli
Bengaluru,
Summary
Dedicated and results-driven professional with 9 years of experience in die casting, powder coating, and mattress manufacturing industries. Proven track record of success in optimizing production processes, ensuring product quality, and driving operational efficiency. Skilled in leading cross-functional teams, implementing continuous improvement initiatives, and meeting production targets. Proficient in die casting techniques, powder coating applications, and quality assurance methodologies. Adept at managing operations in fast-paced environments while prioritizing safety, quality, and customer satisfaction. Strong leadership abilities coupled with excellent problem-solving skills. Seeking to leverage industry expertise and leadership capabilities to drive growth and success in a dynamic manufacturing environment.
Overview
9
9
years of professional experience
Work History
Deputy Manager- QA
KURLON ENTERPRISE LTD
Bengaluru
01.2022 - Current
- Accountable for ensuring the quality standards and compliance across five manufacturing plants ( Bengaluru, Bhubaneshwar,Gwalior,Jagadia).
- Involvement in new product development initiatives from inception, contributing expertise from the initial stage to ensure alignment with quality standards.
- Actively contribute to special projects within the organization, leveraging expertise and collaborating with cross-functional teams to achieve project objectives.
- Responsible to ensure QMS & BIS compliance with industry standards, regulations, and customer requirements.
- Established and maintained quality assurance plans, procedures, and documentation, ensuring alignment with organizational objectives and continuous improvement principles.
- Conducted RCA and implemented corrective and preventive actions (CAPAs) to resolve Customer Complaints, Quality issues and prevent recurrence.
- Led cross-functional teams in continuous improvement initiatives, utilizing methodologies such as Lean Six Sigma tools viz. 5S,Waste management & Kaizen to optimize processes and drive efficiency.
- Prepared and presented regular MRM reports and presentations on quality performance, highlighting achievements, challenges, and improvement opportunities to senior management and stakeholders.
- Planned and delivered training sessions to improve team member's effectiveness and address areas of improvement.
Assistant Manager - QA
ADVANCE DIE CAST
Hubli
01.2018 - 12.2021
- Ensured overall product quality at every stage: incoming, in process, and final stages.
- Utilized experience in Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), and Corrective and Preventive Actions (CAPA).
- Applied Advanced Quality planning techniques such as Statistical Process Control (SPC), FMEA, Control Plan, Quality Control tools, and Measurement System Analysis.
- Conducted internal audits for sister plants and Supplier Audits, focusing on improving supplier performance.
- Contributed ideas for continuous improvement in methodology, processes, and documentation.
- Responsible for initiating CAPA for customer complaints to prevent reoccurrence.
Engineer -QA
AMTEK AUTO LTD
Ranjangaon
07.2015 - 01.2018
- Responsible for overall product quality at incoming in process and final stages of my shift.
- Team member to analyze the customer complaints & responsible for CAPA in place.
- Assisting MR in preparation of Control Plans,PFMEA,SOPs,Quality Plans,Work Instructions & other company level documents.
- Responsible for creating awareness about the product quality by On-job Trainings.
- Responsible for the Layout inspection of manufactured product as per the plan
- Conducting internal process and product audit as per plan
- In-charge of Radiography and Spectroscopy.
- Work assignment and Shift management of around 20 workers team.
Education
PUC II (Science) -
Aryabhata PU Science College
Gadag, Karnataka04-2011
SSLC -
Jaycee High School
Gadag, Karnataka04-2009
B.E (Mechanical) -
Tontadarya College of Engineering
Gadag, Karnataka04-2015
Skills
- QMS,OHSAS,EMS,EnMS
- ISO TS-16949
- APQP & PPAP
- SPC,MSA, R&R
- Internal Audits, Supplier Audits
- 5s,Waste Management & Kaizen
- Die Casting
- Powder Coating
- Heat Treatment
- Foam, Mattress & Sofa manufacturing
Languages
Kannada
First Language
English
Advanced (C1)
C1
Hindi
Advanced (C1)
C1
Marathi
Intermediate (B1)
B1
Accomplishments
- Best performer award - 3 times.
Disclaimer
I, hereby declare that all the above mentioned details are true as per my knowledge.
Timeline
Deputy Manager- QA
KURLON ENTERPRISE LTD
01.2022 - Current
Assistant Manager - QA
ADVANCE DIE CAST
01.2018 - 12.2021
Engineer -QA
AMTEK AUTO LTD
07.2015 - 01.2018
PUC II (Science) -
Aryabhata PU Science College
SSLC -
Jaycee High School
B.E (Mechanical) -
Tontadarya College of Engineering
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