Anup Kumar B
Summary
Digital manufacturing professional with 8.9 years of expertise in robotic simulation and optimization within the automotive and aerospace domains. Experienced in lean manufacturing methodologies, particularly with DELMIA and Tecnomatix Process Simulate, emphasizing robotic cell development. Successfully improved virtual validation processes by managing customer simulation deliverables effectively. Assistant manager with a solid history of optimizing processes for international automotive projects. Dynamic Assistant Manager with expertise in digital manufacturing and virtual validation. Skilled in leading cross-functional teams and driving process optimization, contributing to successful robotic simulation projects for major automotive clients. Committed to delivering measurable improvements in manufacturing processes.
Overview
1
1
Certification
9
9
years of professional experience
Work History
Assistant Manager Simulation
ThyssenKrupp Automotive Body Solutions
Pune
06.2023 - Current
Led digital manufacturing and BIW robotic simulation projects for global automotive programs at Thyssenkrupp Automotive Body Solutions.
Managed robotic simulation tasks, including process simulation, DELMIA, weld distribution, and cycle time validation.
- Conducted clash analysis and feasibility studies to enhance manufacturing processes.
- Facilitated technical discussions and requirement analysis with OEMs such as Rivian, Mahindra & Mahindra, DAIMLER.
- Coordinated simulation reviews and project activities to ensure alignment with client expectations.
- Mentored team members by reviewing simulation deliverables and providing constructive feedback.
- Supported commissioning activities to ensure seamless project execution and operational readiness.
- Drove process optimization initiatives to boost manufacturing efficiency across multiple projects.
Digital manufacturing consultant
Capgemini engineering services (Airbus Client)
Bangalore
03.2022 - 06.2023
Engineer
SACHA engineering services
Pune
02.2021 - 03.2022
Associate Engineer
L&T Technology services
Vadodara
08.2017 - 02.2021
Education
Bachelor of Technology - Mechanical Engineering
Singhania University
06-2025
Diploma - Mechanical Engineering
Sandur Polytechnic
Sandur,Bellary05-2017
Skills
- Digital manufacturing and virtual validation
- Robotic simulation and offline programming
- BIW process planning and spot welding simulation
- Manufacturing feasibility and process optimization
- Robotic cell design and layout validation
- Cycle time analysis and line balancing
- Weld distribution and sequence validation
- Robot reachability and clash detection
- Kinematic simulation and path optimization
- Process planning and assembly simulation
- 3D layout validation and ergonomic studies
- Commissioning support and production readiness
- Fixture validation and tooling coordination
- CAD data management and product structure handling
- Automation workflow development with AI scripting
- Cross-functional team coordination
- Technical customer engagement
- Root cause analysis and problem solving
- Supervision and leadership skills
- Team management strategies
- Analytical thinking
Certification
- Certified 3DEXPERIENCE Robotics Essentials - Associate
- DELMIA Champion - Industrial Engineering
- Post Graduate Diploma In Project Planning & Management
Languages
English
Advanced (C1)
C1
Hindi
Proficient (C2)
C2
kannada
Native
Native
Marathi
Proficient (C2)
C2
Timeline
Assistant Manager Simulation
ThyssenKrupp Automotive Body Solutions
06.2023 - Current
Digital manufacturing consultant
Capgemini engineering services (Airbus Client)
03.2022 - 06.2023
Engineer
SACHA engineering services
02.2021 - 03.2022
Associate Engineer
L&T Technology services
08.2017 - 02.2021
Bachelor of Technology - Mechanical Engineering
Singhania University
Diploma - Mechanical Engineering
Sandur Polytechnic