Summary
Overview
Work History
Education
Skills
Certification
Personal Information
Cricket, Batminton, Movies
Timeline
Generic

RAJEEV A

Krishnagiri ,TN

Summary

Dynamic Lithium-Ion Manufacturing Engineering Manager with over 13 over years of experience in the battery manufacturing sector, and optimize high-performance lithium-ion battery front production lines(Winding and Assembly) and having another 4 years of experience in electronic manufacturing industries specializing in the optimization of production lines for lithium-ion cylindrical cells. Skilled in leading engineering teams to implement process improvements using lean manufacturing and Six Sigma methodologies, achieving significant reductions in waste, cycle times, and cost per unit. Adept at managing the integration of new technologies, such as automation and robotics, to streamline operations. Strong focus on quality assurance, product testing, and compliance with industry safety standards. Demonstrated success in aligning production capabilities with business goals, consistently meeting demanding production targets in fast-paced environments.

Overview

18
18
years of professional experience
1
1
Certification

Work History

Senior Manager, Manufacturing Engineering

OLA Cell Tecnologies
01.2024 - Current


  • Set up new line of 4680 Lithium ion Cylindrical cell
  • Selection and validation of machine Supplier
  • Be the part of discussion on facility and utility set up
  • FAT, PFMEA, DFMEA,
  • Achieve time line for the Machine installation in perfection
  • DOE, SAT
  • Be the part automation discussions for giving feed backs and improve process
  • Install the selected machines and systems according to the facility layout. Ensure that all equipment is properly set up, calibrated, and connected
  • Ensure clean room conditions and maintain moisture levels
  • Ensure proper handling, storage, and disposal of hazardous materials
  • Regularly assess the performance of the production line and identify opportunities for improvements in throughput, yield, or quality.
  • Led cross-functional teams to achieve project milestones and deliver high-quality results.
  • Improved team performance by providing comprehensive training and fostering a collaborative work environment.

Technical Specialist2

Molex Singapore
03.2022 - 01.2024
  • Be the part of new line discussion
  • Installation of New Electro Mechanical machines and validate products according to the design
  • Involve in ensuring materials, tools, and components needed for production are requested and procured on time to avoid delays.
  • Handle SAP to raise and track Purchase Requests.
  • Collaborate with Quality to fine tune product specifications
  • Trained junior technicians on industry best practices and company-specific procedures, fostering a culture of continuous learning and professional growth.
  • Provided exceptional customer support, resolving complex technical issues with effective communication skills.
  • Completed troubleshooting and diagnostics on company resources.
  • Leading or contributing to continuous improvement initiatives (e.g., Kaizen events, Gemba walks) focused on increasing operational efficiency and product quality.

TECHNICAL SPECIALIST 2

Murata Electronics Singapore PVTLTD
04.2010 - 03.2022
  • Carryout preventive and corrective maintenance on a wide variety of Electronic/ Electrical , mechanical systems for ride and show elements
  • Managed multiple high-priority projects simultaneously, consistently meeting deadlines while maintaining attention to detail.
  • Mentored fellow team members in advanced technical concepts, fostering a collaborative work environment where ideas were freely exchanged.
  • Maintained comprehensive documentation of technical processes, facilitating knowledge sharing among team members.
  • Conduct root cause analysis to locate and correct problems.
  • Train junior engineers on industry best practices and company-specific procedures, fostering a culture of continuous learning and professional growth.
  • Leading or contributing to continuous improvement initiatives (e.g., Kaizen events, Gemba walks) focused on increasing operational efficiency and product quality.
  • Reduced downtime by proactively identifying potential network problems and implementing corrective measures.
  • Monitor and analyze reject ratio using MES and SPC trends
  • Maintain reject reports and conduct reject reduction counter measures
  • Monitor machine performance , analyze and address machine troubles and part failures
  • Aim to achieve high levels of productivity and quality results
  • Plan and carryout model change in a minium time and minimum material loss
  • Propose machine parts modification for Quality and Quantity improvement.

QUALITY CONTROL SUPERVISOR

Electronic Controls and Discharge Systems PVT LTD
03.2008 - 03.2010
  • Assure consistant quality of production by implementing and enforcing automated practice systems
  • Specify quality requirement of materials with suppliers
  • Calibrate production samples regularly and perform detailed quality inspection
  • Report all defects and malfunctions immediately to production and ensure immediate action
  • Maintain measuring devices calibrated with in time period
  • Arrange quality analyse meeting with Engineering and production departments

APPRENTICE TRAINEE

OEN India LTD
03.2007 - 03.2008
  • Assembling and Calibration of Auto Electric relays

Education

Diploma - Elctronics And Communication Engineering

GOVT POLYTECHNIC COLLEGE
Kottayam, Kerala
06-2006

Skills

  • Lithium ion Cylindrical and pouch battery manufacturing knowledge in Winding and assembly
  • Ability to fine-tune processes for efficiency, yield, and quality control
  • Experience working with R&D, quality, supply chain, and maintenance teams to ensure smooth project execution
  • Using statistical tools to monitor production performance, detect variations, and optimize processes
  • Experience in sourcing materials, managing supplier relationships, and negotiating contracts or prices for raw materials, equipment, and services
  • FMEA,RCA,MES,ERP Systems
  • Expedite in maintaining Lithium ion manufacturing machines
  • Team Management
  • Experience in setting KPIs (Key Performance Indicators) for team performance and process efficiency
  • Hard working

Certification

Certificate in Generic Manufacturing Skills

Personal Information


  • Date of Birth: 05/31/86
  • Nationality: Indian
  • Marital Status: Married

Cricket, Batminton, Movies

  • Cricket: Passionate about cricket, which enhances my ability to work in teams, think critically under pressure, and lead when required. I play at both recreational and competitive levels.
  • Badminton: Actively engage in badminton, which sharpens my physical coordination, concentration, and stamina. It also fosters a healthy competitive mindset.
  • I enjoy watching and analyzing films to appreciate the artistry of storytelling, which also fuels my creativity.

Timeline

Senior Manager, Manufacturing Engineering

OLA Cell Tecnologies
01.2024 - Current

Technical Specialist2

Molex Singapore
03.2022 - 01.2024

TECHNICAL SPECIALIST 2

Murata Electronics Singapore PVTLTD
04.2010 - 03.2022

QUALITY CONTROL SUPERVISOR

Electronic Controls and Discharge Systems PVT LTD
03.2008 - 03.2010

APPRENTICE TRAINEE

OEN India LTD
03.2007 - 03.2008
Certificate in Generic Manufacturing Skills

Diploma - Elctronics And Communication Engineering

GOVT POLYTECHNIC COLLEGE
RAJEEV A