Arul Rozario
Puducherry
Summary
Motivational leader and organizational problem-solver with advanced supervisory, team building and customer service skills. Experience stepping into roles and quickly making positive changes to drive company success. Focused on QMS, performance monitoring to maximize employee engagement and process, product improvement.
Forward-thinking professional with proven history of leadership, planning and problem solving. Adept collaboration with professional to accomplish demanding objectives, motivate staff, and organize resources. Systematic understanding of maintaining coverage for all operational needs.
Overview
20
20
years of professional experience
1
1
Certification
Work History
Assistant Manager
MRF tyres
Pondicherry
07.2005 - Current
- Led quality assurance initiatives for the TBR plant, overseeing the entire production line from mixing to curing processes; improved tire uniformity operations by implementing rigorous inspection protocols, enhancing product quality consistency by 25%.
- Optimized the quality control protocols within the PCR manufacturing process, which led to a sustained improvement in product compliance rates, ensuring that 99% of products met or exceeded industry standards.
- Created a structured feedback system that encouraged regular performance evaluations for 19 employees, resulting in a 50% increase in individual goal achievement and driving engagement levels to new heights across teams.
- Investigated management objectives surrounding waste reduction initiatives, collaborating with cross-functional teams; established best practices that resulted in a 30% improvement in waste management efficiency across all operations.
- Analyzed root causes of customer complaints through 8D processes, leading to the creation of targeted training materials for support staff; enhanced training effectiveness resulted in a 20% decrease in future complaint rates.
- Designed and executed a quality assurance framework with error-proofing checks, which streamlined the monitoring process; framework is now utilized in process fields, resulting in enhanced compliance and efficiency.
- Developed and implemented a monitoring system for tracking scrap rates and material usage, providing real-time data that informed decision-making processes and led to an actionable reduction strategy embraced by the production team.
- Created a set of standardized operating procedures for tire visual inspection, ensuring consistent application of quality standards and reducing discrepancies by 50%, significantly enhancing the overall reliability of the inspection process.
- Executed a customer complaint resolution strategy for OEM sectors (RNAIPL, FIL, MSIL, TKM), resulting in a 40% reduction in repeat complaints and fostering stronger partnerships with key stakeholders in the automotive industry.
- Developed an innovative visual inspection framework that incorporated machine learning algorithms; this strategic enhancement improved the accuracy of inspections, yielding a 70% decrease in miss rates while optimizing workflow efficiency.
- Established a waste reduction framework that involved cross-functional collaboration, facilitating a drop in Cured Tyre Scrap rates to 1.6% and reinforcing a culture of continuous improvement among team members.
- Developed a robust MES reporting system for Track & Trace of Green and Cured Tires, resulting in an increase of data accuracy by 30%, thereby enhancing compliance with industry standards during the dispatch phase.
Education
Bachelor of Science - Chemistry
Sacred Heart College
Tirupattur, Tamilnadu04.2005
HSC -
Little Flower Hr. Sec. School
Salem, Tamilnadu04.2002
Skills
- Lean Six Sigma Black Belt
- MES modules & Reports
- Certified IATF & EHS auditor
- Quality Management System
- Customer support & problem solving technique
- Experienced in 7 QC tools
- Core tools applications
Certification
- Certified Internal auditor IATF 16949 :2016
- Certified Internal auditor ISO 14001:2015 & ISO 45001:2018
- Successfully completed the Lean Six sigma black belt course on 2021
Accomplishments
- Executed a customer complaint resolution strategy for OEM sectors (RNAIPL, FIL, MSIL, TKM), resulting in a 40% reduction in repeat complaints and fostering stronger partnerships with key stakeholders in the automotive industry.
- Developed an innovative visual inspection framework that incorporated machine learning algorithms; this strategic enhancement improved the accuracy of inspections, yielding a 70% decrease in miss rates while optimizing workflow efficiency.
- Established a waste reduction framework that involved cross-functional collaboration, facilitating a drop in Cured Tyre Scrap rates to 1.6% and reinforcing a culture of continuous improvement among team members.
- Developed a robust MES reporting system for Track & Trace of Green and Cured Tires, resulting in an increase of data accuracy by 30%, thereby enhancing compliance with industry standards during the dispatch phase.
Languages
First Language, Proficient
Personal Information
Date of Birth: 04/15/85
Areas Of Interest
- Problem solving techniques
- Quality Management systems
- Core tools
- Curing Process
- Inspection & Testing Process
Languages
Tamil
First Language
English
Upper Intermediate
B2
Timeline
Assistant Manager
MRF tyres
07.2005 - Current
Bachelor of Science - Chemistry
Sacred Heart College
HSC -
Little Flower Hr. Sec. School