Ashish Dhondiram Bhagwat
Pune
Summary
Dynamic Senior Maintenance Engineer with a proven track record, expertise in electronics and electrical maintenance, and excelling in PLC troubleshooting and team leadership. Spearheaded energy-saving initiatives, significantly reducing operational costs while enhancing equipment performance. Committed to continuous improvement and safety, fostering a culture of excellence within maintenance operations.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Senior Maintenance Engineer
Vishay Components Pvt. Ltd
Pune
04.2011 - Current
- Directed maintenance operations with a team of 7 engineers to enhance equipment performance.
- Administered daily breakdowns of electrical and electronic machinery components.
- Performed troubleshooting on specialized machinery like laser marking and high voltage testing rigs.
- Ensured adherence to preventive maintenance schedules in collaboration with production teams.
- Prepared audit documentation for ISO/TS and OHSAS compliance audits.
- Applied concepts such as MTTR, MTBF, and FISH BONE DIAGRAM for process improvement.
- Managed installation, commissioning tasks, and spare part inventories to maximize machine availability.
- Provided training for newcomers to promote knowledge transfer and safety standards.
- Established an effective spare parts inventory system which ensured availability at all times during emergency situations.
- Lead daily meetings with Maintenance Team to discuss upcoming tasks and prioritize them accordingly.
- Analyzed data from reports to determine common trends in machine breakdowns or malfunctions.
- Participated in the development and execution of energy-saving initiatives, reducing operational costs.
Maintenance Engineer
Finolex Cables Limited
05.2006 - 04.2011
- Managed daily electrical and electronics breakdown maintenance for machinery.
- Investigated root causes of recurring problems within the plant environment.
- Executed preventive maintenance schedules and ensured compliance with standards.
- Maintained records of scheduled maintenance activities.
- Operated and maintained diesel generators, monitoring power substations effectively.
- Troubleshot AC/DC drives (Siemens), PLCs (Siemens, Allen Bradley), and motors.
- Maintained machines for extrusion, wire drawing, sheathing, jacketing, and bunching processes in cable manufacturing.
- Ensured compliance with safety regulations during all maintenance operations.
- Analyzed failure trends to prevent recurrence and improve system reliability.
Education
Bachelor’s degree - Electronics & Telecommunication engineering
Pune University
Pune06.2005
HSC - Science Education
Maharashtra Board
Pune01.2001
SSC -
Maharashtra Board
Pune01.1999
Skills
- PLC troubleshooting
- Equipment maintenance
- Preventive maintenance
- ISO auditing
- Spare parts management
- Energy management
- Team leadership
- Welding techniques
- Electrical systems
- Schematics interpretation
- Motor controls
- Equipment maintenance and repair
- Fault tracing
- Siemens
- Mitsubishi knowledge
- Omron experience
- Philips familiarity
- AC/DC drive troubleshooting
- Delta systems expertise
- Microsoft Office skills
- Machine and equipment installation
- Continuous improvement
- Written and verbal communication
- Safety monitoring
Personal Information
- Date of Birth: 03/20/84
- Nationality: Indian
Certification
- Certified internal auditor for IATF 16949 audit
- Serving as an active member of the EHS committee to implement various actions related to the environment, health, and safety
- Performing as an internal auditor in relation to 5S activities of various departments to ensure smooth functioning of daily routines
Affiliations
- Being an avid sports-loving fan, I love playing cricket and also watching live telecasts of sports such as football, tennis, formula 1, etc.
- Listening to music, reading financial & economy related news
- Trekking & outing with friends during free time
Languages
Marathi
First Language
Hindi
Proficient (C2)
C2
English
Proficient (C2)
C2
Timeline
Senior Maintenance Engineer
Vishay Components Pvt. Ltd
04.2011 - Current
Maintenance Engineer
Finolex Cables Limited
05.2006 - 04.2011
Bachelor’s degree - Electronics & Telecommunication engineering
Pune University
HSC - Science Education
Maharashtra Board
SSC -
Maharashtra Board