Avadh Verma
Mahesana
Summary
Dynamic and results-oriented Utilities Installation, Commissioning, and Operation Professional with over 16 years of progressive leadership experience in lithium-ion battery factories, power generation, and the aluminum refining industry. Proven expertise in managing end-to-end greenfield commissioning, operation, and maintenance of Li-Ion cell manufacturing utilities, including complex systems such as Dry Room and Clean Room systems, Compressed Air, HVAC, Ultra Pure Water (EDI), and High-Voltage Power Distribution. Certified Energy Manager (CEM – BEE/NPC) and Lean Six Sigma Black Belt with a track record of delivering significant achievements, including ₹13.8 million in annual energy savings and 99.97% equipment uptime while successfully managing ₹2.3 billion CAPEX portfolios. Methodical, safety-first leader adept at directing cross-functional teams of 70 members to achieve operational excellence and drive continuous improvement.
Overview
3
3
Languages
1
1
Certification
16
16
years of professional experience
Work History
Manager – Civil, Utility & Engineering
TDS Lithium-Ion Battery Gujarat Pvt. Ltd.
02.2023 - Current
- Managed commissioning operation and maintenance of cell and module manufacturing utilities in lithium-ion battery factory covering compressed air systems, compressed dry air (-70°C CDP), HVAC solutions (air-cooled chillers, cooling towers, AHU, FCU, VRF), chilled and cooling water infrastructure, comprehensive water treatment (DMF softener, EDI for ultra-pure water, ETP), dehumidified dry air clean room and dry room (-35°C CDP and below), environmental control measures, 66 kV / 11 kV power distribution grids, fire hydrant and sprinkler arrangements, vacuum pump operations, and material handling frameworks.
- Direct cross-functional team of 70 (46 on-roll + 24 off-roll), implementing KPIs to drive accountability and cultivate technical skills within department.
- manage ₹230 crore capex portfolio encompassing greenfield utility installations, commissioning of new production lines, infrastructure upgrades, and energy efficiency projects, coordinating multi-vendor teams from engineering.
- Implemented Preventive & Predictive Maintenance programs through SAP and achieving 99.97% equipment uptime and 99.98% critical spare availability.
- Spearheaded Net Zero Carbon Neutrality initiatives delivering ₹13.8 Million in energy savings in FY 2025–26, equivalent to a 1.2% reduction in annual electricity consumption.
- Commissioned a 1 MW Rooftop Solar plant and Availing Hybrid/Group Captive Energy Project, reducing grid electricity dependency.
- Drive IATF 16949 and IMS (ISO 14001, 45001) implementation; conduct energy audits and lead Global Risk Management System (GRM) activities.
- Analyse Process Capability Index (Cpk), prepare FMEA, and lead Quality Circle initiatives; apply RCA tools (5-Why, Fishbone) to eliminate recurring failures.
- Ensure full compliance with Factory Act and Pollution Control Board norms, SMPV, Gas Cylinder Rule, NFPA.
- Knowledge of ISO 14644, ISO 8573, ASTM D5127
Deputy Manager – Maintenance
CMR Aluminium Pvt. Ltd.
07.2021 - 11.2023
- Managed full-scope plant maintenance for an aluminium recycling facility covering Floatation Machines, Dryer & Tumbler Systems, Wet/Dry Shredder Machines, Hydraulic Press, Granulators, IWM Tables, Color Sorting Machines, Compressors, and HV/LV Distribution Systems.
- Achieved 94% equipment uptime and delivered ₹0.67 Million in maintenance cost savings through Condition-Based Maintenance (CBM) and improved spare inventory management.
- Led a team of 20 (4 on-roll + 16 off-roll); implemented TPM framework, prepared MIS dashboards, and conducted systematic failure data analysis.
- Mentored technicians and established clear targets and accountability structures, improving team productivity and reducing repeat failures.
Assistant Manager – Maintenance
Krishna Maruti Pvt. Ltd. (Comfort Trims Pvt. Ltd.)
03.2018 - 07.2021
- Oversaw plant maintenance for automotive interior trim manufacturing: High Pressure PU Foaming Machines, CNC Cutting Machines, Headrest Mold Conveyors, D.G. Sets, Electrical Switchgear, Air Compressors, Fire Hydrant & Alarm Systems, RO & STP Plants.
- Managed a team of 12 (2 on-roll + 7 off-roll + 3 contract); maintained 98% spare parts availability by optimising vendor coordination and inventory, eliminating downtime caused by material shortages.
- Implemented TPM, prepared MIS reports and failure data analysis; managed CAPEX/OPEX budgets and project deliverables.
- Supported IATF 16949 compliance across maintenance processes — developed SOPs, Work Instructions (WI), and One-Point Lessons (OPL).
Assistant Manager – Project Management & Maintenance
Usher Eco Power Limited (Usher Agro Limited)
06.2010 - 11.2017
- Led commissioning and ongoing operations of a fully automated 900 TPD Rice Milling & Parboiling Plant, 100 TPD Flour Mill, 100 TPD Pigeon Pea & Chickpea Plants, and a 16 MW rice husk-based co-generative power plant — executing FAT, SAT, and integrated performance testing across multiple utility systems.
- Managed site resources, manpower, and multi-party stakeholder coordination across project phases — ensuring timeliness and quality benchmarks were consistently met.
- Supervised day-to-day plant operations across production, quality, and safety parameters; recruited, onboarded, and trained maintenance engineers.
- Managed spare inventory with zero critical stockout incidents, reducing overhead costs while maintaining operational readiness.
Education
B.Tech - Mechanical Engineering
Hindustan College of Science & Technology
Mathura, India12-2010
Senior School Certificate Examination - Physics, Chemistry, Mathematics, English, Computer
St. Francis Senior Secondary School
Hathras05-2006
Secondary School Examination - English, Hindi, Mathematics, Science, Social Scien
St. Francis Senior Secondary School
Hathras, India05-2004
Skills
- Li-Ion Cell Manufacturing Utility Commissioning, Operation & Maintenance
- HVAC, Chillers, AHU, FCU, VRF Systems Water Pumping System
- Greenfield Installation & Commissioning
- IATF 16949, ISO 14001, ISO 45001 ISO 14644, ISO 8573, ASTM D517
- Multi-Vendor Commissioning Team Leadership
- Power BI, AutoCAD, BMS, MS Office
- Certified Energy Management (CEM)
- 66 KV / 11 KV Power Distribution
- CAPEX / OPEX Budget Management MTTR
- Lean Six Sigma Black Belt
- Vendor & AMC/CAMC Management
- Zero Incident & No Harm work culture
- Energy Optimization & Net Zero strategy
- Clean Room & Dry Room Operations & Maintenance(-35 CDP & Below)
- Reliability Engineering (MTBF / MTTR), Availability, RCA, FMEA
- Legal & Statutory Compliances
- ETP, RO, Softener, DMF, EDI Systems
- Gas & chemical Storage & Handling
Certification
- 2026 Certified Energy Manager (CEM) National Productivity Council (NPC) / Bureau of Energy Efficiency (BEE)
- 2024 Lean Six Sigma Black Belt (LSSBB) MSME Technology Development Centre, Chennai
- 2024 Internal Auditor – ISO 14001:2015 & ISO 45001:2018 (IMS) TUV SUD South Asia Pvt. Ltd.
- Active IATF 16949 Quality Management System Implemented & sustained across current and previous roles
LANGUAGES
Hindi (Native)
English (Professional Working Proficiency)
Gujarati (Conversational)
Timeline
Manager – Civil, Utility & Engineering
TDS Lithium-Ion Battery Gujarat Pvt. Ltd.
02.2023 - Current
Deputy Manager – Maintenance
CMR Aluminium Pvt. Ltd.
07.2021 - 11.2023
Assistant Manager – Maintenance
Krishna Maruti Pvt. Ltd. (Comfort Trims Pvt. Ltd.)
03.2018 - 07.2021
Assistant Manager – Project Management & Maintenance
Usher Eco Power Limited (Usher Agro Limited)
06.2010 - 11.2017
B.Tech - Mechanical Engineering
Hindustan College of Science & Technology
Senior School Certificate Examination - Physics, Chemistry, Mathematics, English, Computer
St. Francis Senior Secondary School
Secondary School Examination - English, Hindi, Mathematics, Science, Social Scien
St. Francis Senior Secondary School