AVINASH BHOSALE
Ahmednagar
Summary
Achievement driven professional with more than 21 years of plant maintenance experience in steel, gypsum board Manufacturing and Solid Waste management industry.
Overview
22
22
years of professional experience
Work History
Senior Manager Maintenance
Kirloskar Ferrous Industries Ltd.
Ahmednagar
07.2021 - Current
- Working with hot rolling mill, cold rolling equipment, and utility equipment.
- Plan and control mechanical maintenance activities for the plant as per the maintenance plan and achieve maximum availability of the plant.
- Guiding and monitoring the preventive maintenance chart and yearly schedule.
- Executing major overhauling and shutdown activities as per scheduled maintenance plan.
- Identifying and preparing a list of spare parts for each equipment.
- Spare management, planning, and maintaining critical spares and assemblies.
- Record and maintain equipment history. Prepare and execute maintenance plan and annual shutdown plan.
- Establish and maintain the standard operating procedures for maintenance activities.
- Perform engineering analysis to determine the root cause of the most critical and repetitive equipment failures.
- Ensured compliance with all applicable safety regulations while performing repairs or installations.
Senior Manager Maintenance
Solapur Bio Energy Systems Pvt. Ltd.
Solapur
10.2018 - 06.2021
- Headed the Plant Maintenance Department.
- Budgeting, cost control, and inventory control for the maintenance department.
- Maintains manufacturing assets and facility, parts inventory, monitoring purchase orders, invoice approvals, and manages the department budget.
- Setting goals and objectives for the maintenance team and conducting employee performance reviews. Involvement in hiring maintenance personnel.
- Maintains manufacturing assets and facility, parts inventory, monitoring purchase orders, invoice approvals, and manages the department budget.
- Participating in a senior management meeting and preparation of department MIS reports.
- Administering engineering procurement with selection, sizing, and specification of equipment/spares and reviewing the prepared Technical Request for Quotation (RFQ) and Service Works of the plant.
Maintenance Manager
Gypsemna Co. LLC
Abu Dhabi
08.2017 - 12.2017
- Responsible for the Plant Maintenance department.
- Managing maintenance budgets and controlling costs.
- Reviewing and managing cost optimization of spares through localization to reduce maintenance cost by developing new vendors and indigenous of costly spares without compromising on quality of materials.
- Conducting preventive, predictive, corrective, breakdown, and shutdown maintenance.
- Identify and assess technical requirements and coordinate with vendors/contractors.
Manager Operation and Maintenance
Antony Lara Enviro solutions Pvt. Ltd.
Mumbai
10.2016 - 07.2017
- Headed the plant operation and maintenance department.
- Implementing civil and mechanical drawings of plant machines on site.
- Receiving, verifying, and scrutinizing contractor/service bills/invoices and processing them for further approval.
- Maintaining all communication details with contractors and consultants related to MRF plant.
- Responsible for verification of all claims submitted by contractor related to MRF.
- Handled the team of contractors and engineers on site.
- Successfully completed the installation and commissioning of MRF plant (1000 TPD).
Assistant Manager Maintenance
Saint Gobain Gyproc India Pvt. Ltd.
Wada
06.2014 - 09.2016
- Responsible for managing all aspects of the day-to-day maintenance services in a cost-effective way and making decisions needed to ensure that maintenance activities are completed on schedule.
- Ensure implementation of PM and shutdown maintenance plan.
- Review root cause analysis of all breakdowns through EWO, and ensure completion of corrective actions.
- Monitor equipment and plant - MTBF, MTTR, reliability, and availability. Reporting monthly and proposing actions to achieve targets.
- Worked as a team member for the WCM plant team and led the WCM PM project maintenance team.
- Looking after Gypsum calcination, gypsum board line.
Assistant Manager Maintenance
ISMT Ltd.
Ahmednagar
12.2005 - 05.2014
- Responsible for the hot rolling seamless tube mill maintenance.
- Effectuating preventive maintenance schedules of various equipment to increase machine uptime and equipment reliability.
- Executing major overhauling & shutdown activities as per schedules maintenance plan.
- Performing root cause analysis using various techniques like why-why analysis, 5W+1H, cause and effect diagram.
- Recognizing critical jobs, analyzing material requirements in various units, finalizing contractors, initiating timely material procurement initiatives to improve efficient operations.
- Evaluated the requirement of spares indenting material interfacing with the Purchase Department for timely procurement of technically approved indented material, identification of vendors, requirement specification, and offer evaluation.
Maintenance Engineer
Uttam Galva Steel Ltd.
Khopoli
08.2002 - 12.2005
- Looking after the cold sheet rolling finishing line equipment and EOT cranes.
- Standardized the documents of cranes and other utility equipment.
- Conducting preventive, predictive, corrective, breakdown, and shutdown maintenance.
Education
MBA - Operation Management
SCDL
Pune08-2011
Bachelor of Science - Mechanical Engineering
Pune Univercity
Ahmednagar08-2002
Skills
- Budgeting and cost control
- Contractor Management
- Safety Monitoring
- Employee performance evaluation
- Equipment Troubleshooting
- Continuous Improvement
- Vendor Relationship Management
- Maintenance Planning
- Preventive Maintenance
- Predictive Maintenance
- MTTR, MTBF, OEE
- Utility Maintenance
- Seamless hot rolling mill
- Cold rolling seamless equipment
- STP/ETP/Thermopac
Languages
Marathi
First Language
Hindi
Proficient (C2)
C2
English
Proficient (C2)
C2
ACHIVEMENTS
- Successfully handled the project of dismantling, overhauling and erection of cold pilger Mill.
- Headed the WCM PM project team.
- Increased the MTBF of the calcinations & feeding area by 20 % by implementation of proper maintenance planning and machine modification.
- Successfully installed 215 Meter length PVC forming belt conveyor in cost effective way.
- Successfully completed the installation and commissioning of 1000 TPD capacity MRF.
Timeline
Senior Manager Maintenance
Kirloskar Ferrous Industries Ltd.
07.2021 - Current
Senior Manager Maintenance
Solapur Bio Energy Systems Pvt. Ltd.
10.2018 - 06.2021
Maintenance Manager
Gypsemna Co. LLC
08.2017 - 12.2017
Manager Operation and Maintenance
Antony Lara Enviro solutions Pvt. Ltd.
10.2016 - 07.2017
Assistant Manager Maintenance
Saint Gobain Gyproc India Pvt. Ltd.
06.2014 - 09.2016
Assistant Manager Maintenance
ISMT Ltd.
12.2005 - 05.2014
Maintenance Engineer
Uttam Galva Steel Ltd.
08.2002 - 12.2005
MBA - Operation Management
SCDL
Bachelor of Science - Mechanical Engineering
Pune Univercity
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