BADAL RAJ BHARTI
Mechanical Maintenance Engineer
Bihar Sharif,BR
Summary
Mechanical Maintenance Engineer with over 16 years of experience in the
automotive manufacturing industry. Expert in maintaining Press Shop
equipment, Robotic Weld cells (FANUC,Panasonic) EOT
cranes, scrap conveyors, and hydraulic/pneumatic systems. Proven track
record in reducing production downtime through preventive, predictive,
and breakdown maintenance. Skilled in Root Cause Analysis (RCA) machine
installation, Shutdown planning, and in-house spare parts refurbishment.
Open to relocation for engineering roles across Europe.
Overview
12
12
Languages
16
16
years of professional experience
Work History
Mechanical Maintenance Engineer
Bellsonica Auto Component India PVT LTD
03.2010 - Current
- JOB RESPONSIBILITY:-
- Maintenance of plant & Machinery:-
- Maintenance of Weld Shop that includes Robotic (MIG, Stud & Spot) Welding, Portable & IT GUNS, Semi Automatic Nut Welding m/c, Stationary Spot Welding m/c, and MIG m/c etc.
- Preventive and Breakdown Maintenance a Press Shop Machine.
- Maintenance of ROBOT(FANUC,PANASONIC, ABB, MOTOMAN)
- Maintenance of Presses Machine ISGEC makes 1000,500,300 &160 Ton.
- Chin Fong 60 Ton,80 Ton,160 Press Machine Maintenance
- Maintenance of Transfer Press Machine KOMASTU make 1600,2500 Ton.
- HT/LT Distributed with help of Step Down Transformer and LT Panels. Having knowledge of Maintaining power factor & Maintenance of ACB & MCCB.
- Periodic Preventive Maintenance of Machine as per Schedule.
- Daily Predictive Maintenance of Machine.
- Regular review & analysis of Machine downtime followed by effective corrective action plan.
- Ensure optimum level of spare parts and material to maintain machine downtime within desired level.
- Maintenance of ACB,VCB,MCCB
- New projects handling and installation, shifting of Machines.
- Vendor development & AMC finalization.
- Executing Cost saving projects and Energy saving projects.
- TPM activities, Modification of Circuits, Kaizen activities etc.
- Operation & Maintenance of Sub-Station 11 KV.
- Operation & Maintenance of Cooling Tower, Chillers, RO and AHU.
- Operation & Maintenance of DG set (Sudhir – 500,100 KVA), Air compressor & Transformer and HSD Yard.
- Maintain all the formats of department which includes: CHECK SHEETS, and HISTORY CARD.
- Preventive Maintenance Schedule, Breakdown tracking Sheet monthly MTTR & MTBF Graph display
- Maintain the Maintenance records.
- Machineger Service & Preventive Maintenance.
- 5 S Activities.
- EOT Crane 5 Ton &10 Ton and Jib (SWF) Crane 5 Ton make DEMAG.
- Air Washer Maintenance
- Air Compressor Maintenance
- Scrap Conveyor Maintenance.
- Knowledge of MIG and ARC Welding.
- Frok Lifter Maintenance.
- Caeser Lifter Maintenance.
- Air Washer Maintenance.
- Air Compressor Maintenance(ELGI Make)
- Radial Drill Machine Maintenance
- Surface Grinder Machine Maintenance make
- Milling Machine Maintenance
- LATHE Machine Maintenance
Machine Maintenance Engineer
Bellsonica Auto Component India PVT LTD
03.2010 - Current
- Led a team of 45 Maintenance Professionals, Streamlining processes and implementing Lean methodology, which resulted in a 20% reduction in machine downtime.
- Managed a plant-wide Equipment upgrade project on Schedule with a budget of $4M, enhancing overall efficiency by 25%.
- Developed a Predictive Maintenance program that reduced unplanned Machine breakdowns by 30%, significantly increasing Production uptime.
- Trained new hires and existing Staff on best practices, safety compliance, and advanced troubleshooting Techniques.
- Initiated a cross-functional team Collaboration that accelerated the resolution of complex production issues.
- Contributed to the negotiation of supplier contracts, achieving a 10% cost saving on Maintenance Materials and parts.
- Oversaw daily operations of the Maintenance department, improving team response time by 35% through effective task prioritization.
- Implemented a structured Maintenance training program, enhancing team skill levels and resulting in a 15% performance improvement.
- Coordinated with other departments to ensure alignment of Maintenance activities with production schedules.
- Managed inventory of critical spares, resulting in a 5% reduction in inventory costs through strategic planning.
- Created comprehensive Maintenance schedules that improved Machine availability by 18%.
- Collaborated with Engineers to identify recurring Equipment issues, proposing enhancements that extended Machine lifespans.
- Conducted thorough cost-analysis, reducing annual Maintenance expenditures by 8%
- Implemented Predictive Maintenance Program
- Developed a program that foresaw Equipment failures, cutting machine breakdowns by a third and elevating production reliability.
- Reduced Equipment Downtime Significantly
- Streamlined Maintenance processes using Lean methodologies to decrease downtime by 20%, affirming equipment availability and team performance.
- Led Cost-Saving Initiatives
- Conducted cost-analysis and optimized Spare parts inventory, achieving an 8% reduction in annual maintenance costs.
- Maintenance Skills
- Preventive Maintenance
- Vendor Relationship Management
- Equipment Inspection
- Project Management
- Facilities Maintenance
- Resource Allocation
- Staff Management
- Budget Administration
- Production Scheduling
- Team Leadership
- Safety Protocols
- Expense Tracking
- Contractor Oversight
- Employee Scheduling
- Inventory Monitoring
- Safety Monitoring
- Installation Management
- Maintenance Planning
Education
Bachelor of Technology - Mechanical Engineering
JRN University
Udaipur, Rajasthan, India 04.2001 -
Skills
Press Shop Equipment Maintenance EOT Crane Maintenance Hydraulic System Maintenance Pneumatic System
Timeline
Machine Maintenance Engineer
Bellsonica Auto Component India PVT LTD
03.2010 - Current
Mechanical Maintenance Engineer
Bellsonica Auto Component India PVT LTD
03.2010 - Current
Bachelor of Technology - Mechanical Engineering
JRN University
04.2001 -