Summary
Overview
Work History
Education
Skills
Status
Awards
Projects
BYD project
Key Objective
Personal Information
Timeline
Generic
Balamurugan N N

Balamurugan N N

Trichy

Summary

Dynamic Production Engineer with extensive experience at BYD India PVT LTD, specializing in EV car manufacturing and troubleshooting. Expert in vehicle diagnostic systems and adept at people management, I have successfully implemented SKD manual assembly lines, enhancing production efficiency. My proactive approach and commitment to continuous improvement have significantly contributed to achieving production targets and quality standards.

Overview

15
15
years of professional experience

Work History

Production Engineer

BYD India PVT LTD
Chennai
01.2023 - Current

· New working project. SKD manual assembly line implementation process is ongoing. Two model implementations are ongoing in the Chennai assembly plant.

· Part-by-part assembly is good knowledge in EV cars.

· I have good experience in manufacturing EV cars.

· I have good knowledge of EV vehicles reworking.

· Management and preparation of reports for EV cars. Prepare production plans according to the schedule. Prepare employees accordingly.

· Troubleshooting of OBD, electrical, thermal management system, power drive operation, high voltage system, low voltage system, trim parts, chassis parts, etc. For EV cars.

Production Associate

Ford India PVT LTD
Chennai
01.2010 - 12.2022
  • Production Technician (Trim Assembly) To produce quality cars as per quality standards, leading team, getting necessary actions from CFTs to contain EOL and process issues
  • Production Associate (Trim & Electrical Repair) Investigate Trim and Electrical related customer quality issues, fix action and rework or replace part, improve FTT etc
  • End of Line Test Production Associate ECATS (Electronic Acceptance and Testing System) stations to improve the plant EOL quality metric and Diagnosis plant vehicle electrical related functional issue fix action to improve FTT and customer safety etc
  • Job code: Production and process engineer Final Acceptance Inspection 2014-2022 ECATS (Electronic Acceptance and Testing System) stations to improve the plant EOL quality metric and Diagnosis plant vehicle electrical related functional issue fix action to improve FTT and customer safety etc
  • Hands on experience in on-board diagnostics which involves DTC Segregation of failed parts and Analyzing of the failure to prevent future occurrence
  • Coordinating with the cross functional teams to analyze and implementation of ICA and PCA for the internal and external quality concern
  • New car launch team 2013-2014 Preparing the documents like control plan, OIS, Visual standards
  • ECO SPORTS launch trim line support, Trim part assemble training given to operator
  • New module and wiring test using bread board Trim part list out using WERS, Master list updation
  • Trim assembly 2010-2013 Trim Part assemble and repair as per standard
  • Handling trim line above 20 members, that area managed Without Team leader
  • Job allocation for team members

Education

Diploma -

Electrical and Electronics Engineering
01.2009

SSLC -

01.2006

Skills

  • Vehicle Diagnostic System
  • Troubleshooting system
  • Wiring harness analyst problem solving
  • Media system
  • AC and coolant
  • Thermal management system
  • High voltage battery System
  • Power drive
  • TIS in BYD
  • Team center in Ford
  • WERS in Ford
  • MS-Office
  • QLS (Validate / Analyze production data & product history)
  • People management
  • Effective team player
  • Continuous Improvement
  • Target achievement
  • Problem solving
  • Quick decision making
  • Investigating & repair issues
  • Start-up and Close-out standards
  • Knowledge in 7 Quality Control tools
  • KAIZEN
  • G8D
  • SPC
  • 5'S Standards

Status

Married

Awards

  • Best Cost Saving Kaizen, Received recognition for best cost saving kaizen worth 12 Lakhs per year.
  • Spot Recognition, Won spot recognitions for Excellent drive to drive back the issues to trim line.

Projects

NWG Project, Made cost saving project worth 12 Lakhs per year by solving the quality issue of eco-sport badge rejection., 12 Lakhs Steering Wheel Project, Made cost saving project worth 20 Lakhs per year by solving the quality issue steering wheel pip damage rejection., 20 Lakhs

BYD project

· SKD car transport time damage reductions, more than 25lakhs cost saving,

Key Objective

  • Assemble the Trim parts with quality and check the cars quality as per safety and quality standards.
  • Investigating and resolving issue reporting in External quality issues.
  • Experience in Automotive modules software verification, validation, and vehicle diagnostic services.

Personal Information

  • Father's Name: Narayanasamy.S
  • Date of Birth: 08/14/90

Timeline

Production Engineer

BYD India PVT LTD
01.2023 - Current

Production Associate

Ford India PVT LTD
01.2010 - 12.2022

Diploma -

Electrical and Electronics Engineering

SSLC -

Balamurugan N N