Bipul Das
Summary
Results-driven Senior Engineer with 15+ years of experience in executing production operations within time, budget, and quality parameters. Diploma in Automobile Engineering, Degree in Mechanical Engineering, and pursuing an MBA in Operations Management. Expertise in production planning, manufacturing operations, quality control, cost reduction, and team management within the automotive sector. Skilled in defect analysis, process optimization, SAP PP module management, and workforce multi-skilling. Proficient in implementing Kaizen, 5S, and lean manufacturing principles to enhance efficiency, reduce defects, and drive continuous improvement.
Overview
15
15
years of professional experience
Work History
Sr. Engineer
TATA AUTOCOMP GOTION GREEN ENERGY SOLUTIONS
08.2022 - Current
- Ensure efficient production line operation as per process standards, update DWM & MIS reports, maintain 5S & safety compliance, track skill development, conduct defect analysis, implement corrective actions, and manage NCR reporting for continuous improvement.
- Ensure efficient inventory control & optimization, conduct gap analysis with root cause resolution, manage SAP PP module, oversee production planning & scheduling, and execute materials requirements planning (MR) for streamlined operations.
- Ensure accurate consumable & OPEX tracking, control expenses, process purchase requisitions (PR), manage inventory efficiently, and provide procurement support for seamless operations.
- Define SWCT and work instructions for handling, storing, and processing parts to enhance quality and efficiency, while organizing workflow, assigning responsibilities, and scheduling operations for a 350+ employee production line.
- Ensure multi-skilling of operators through structured training programs, covering all CTQ (Critical to Quality) and CTT (Critical to Thermal) operations for enhanced efficiency and flexibility.
- Analyze defects, identify root causes, and implement KAIZEN to improve quality in the Module Assembly area; optimize CLW machine cycle time, reduce quality defects through programming to minimize point shift or weak welding, and develop new programs for both new and existing products.
- Analyze electrical faults, test results, and defect issues to identify root causes and implement solutions; ensure adherence to process parameters for pack voltage difference, charging variations in packs and cells, temperature control, coolant connections, and SOC %.
- Improved project efficiency by streamlining engineering processes and implementing innovative solutions.
- Monitored employee performance to ensure projects remain on schedule, meet quality standards, and achieve operational efficiency.
Sr. Engineer
YAZAKI INDIA PVT Ltd.
03.2010 - 06.2022
- Spearheading production planning (Weekly & Daily bucket) & control of the organizing production schedules to meet the targets and market demand
- Planning production run with 4M
- Reviewing the quality checks at the end of each process with the help of TPM standard & enhance the more control over there for reduction in rejection; coordinating with quality team to timely release of quarantine / hold stock
- Defining SWCT for handling, storing & processing the parts for better quality and quantity across the line
- Maintaining a run size of variants to balance between customer demand, cost & availability of fresh stock in market
- Developing systems & procedures to implement purchasing & inventory control which assures availability of parts, materials & transportation in line with Just-in-Time delivery schedules, while maintaining minimum inventories
- Managing Inventory, Planning - Finalizing MOQ of all packaging materials
- Unit administering daily workload and sharing production status to the top management
- Ensuring adherence of IATF, and continual improvement in productivity and product quality
- Conforming to quality & safety standards during execution of work; ensuring health & safety regulations are met as per EHS guidelines
- Steering manpower planning, shift scheduling & other related activities to ensure optimum utilization of the available resources
- Monitoring the process in flow, WIP & overall plant operation in all line
Education
MBA -
D.Y. Patil University
Mumbai, India01-2026
B.Tech - Mechanical Engineering
DIMBE
New Delhi, India08-2022
Diploma - Automobile Engineering
Coochbehar Polytechnic College
01.2009
Skills
- Efficient Resource Management
- Inventory Management
- Project Implementation
- Workforce Management
- Preventive Equipment Care
- Quality Assurance
- Efficient Line Management
- Resource Allocation Management
- Waste Reduction Strategies
- Expertise in MS Office Applications
- Proficient in SAP RISE PP
- Experienced in Wiring Harness Development
- Proficient in Electric Vehicle Technologies
- Inventory Control Specialist
- Leadership skills
- Team management
Languages
English
Bengali
Hindi
Personal Information
Date of Birth: 02/12/88
Profile Summary - Summary
Senior Engineer, with over 13 years' experience in executing production operations within time, budget & quality parameters. Diploma (Automobile Engineering) with experience in Production Planning, Manufacturing Operations, Quality Control, Cost Reduction, Team Management with an organization of high repute in Automotive sector.
Watching cricket, listening to 90s songs and poems on YouTube.
I have a deep passion for watching cricket, as it not only keeps me entertained but also teaches valuable lessons in teamwork, strategy, and perseverance. I enjoy following matches, analyzing gameplay, and keeping up with the latest developments in the sport.
In addition, I love listening to 90s songs and Bengali poems on YouTube, as they bring a sense of nostalgia and relaxation. The soulful melodies and meaningful lyrics of 90s music, along with thought-provoking poetry, create a perfect escape from the daily routine and inspire creativity.
Timeline
Sr. Engineer
TATA AUTOCOMP GOTION GREEN ENERGY SOLUTIONS
08.2022 - Current
Sr. Engineer
YAZAKI INDIA PVT Ltd.
03.2010 - 06.2022
MBA -
D.Y. Patil University
B.Tech - Mechanical Engineering
DIMBE
Diploma - Automobile Engineering
Coochbehar Polytechnic College
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