Summary
Overview
Work History
Education
Skills
Websites
Accomplishments
Languages
International Publication
Fda Approval And Training Programs Attended
Phone
Name Of Spouse
Experience Background
Personal Information
References
Timeline
Biswajit Bhunia , M Pharm , PhD

Biswajit Bhunia , M Pharm , PhD

Pharmaceutical Process Expert Lead CUM Manufacturing Science & Technology Specialist
Hyderabad

Summary

Being a doctorate in pharmaceutical Science, wish to associate myself with a growth-oriented organization, utilizing educational background and work experience to carve a niche in the pharmaceutical field. Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.

Overview

22
22
years of professional experience

Work History

General Manager – Process Expert Cum Manufacturing Science & Technology Lead

Mylan Laboratories Ltd
06.2015 - Current
  • Leadership role being a Process Expert / Technology transfer Lead centrally within R&D for delivering robust product and process (ANDA, High potent, Hormonal, Site transfer projects), to manufacturing units (multiple) across the globe
  • Trouble shooting for process, Process development and scaling up support from development to launching of specific products for smoothing the transfer of the technology to each manufacturing locations (India & Overseas unit)
  • Regulatory query response support, Alternate API vender development and audit Support
  • Pilot plant / FDS Lab management, Budgetary activities, Departmental Training coordinator is additional responsibility.
  • Developed process documentation to maintain standardization and knowledge sharing among team members.
  • Conducted root cause analysis to identify issues and develop corrective actions for process optimization.
  • Streamlined processes for increased productivity through the use of automation tools.
  • Evaluated current processes to develop improvement plans.

Head, Technology Transfer

Aurobindo Pharma Ltd
07.2014 - 06.2015
  • Being head Department, was responsible for Smooth Technology Transfer /Process Development / Trouble shooting / Alternate vender development of Solid Oral Formulations with having Challenging Team (more than 72 members) for multiple units
  • Spirit focusing ANDA filling / Site Transfer / Alternate API / Trouble Shooting / Commercial launching and process smoothness / Exhibit Packing & PDL Analytical Lab
  • Acquired knowledge of commissioning new pilot / scale up labs including selection of process equipment’s and technical man / scientist sourcing, training.

Sr. Group Leader, PDS & Technology Transfer /Validation

Jubilant Life Sciences
02.2012 - 07.2014
  • Was leading team of 23 members for smooth technology transfer/ Validation of R&D projects to manufacturing units for regulated market (ANDA, Global submission) and supported actively for audit.
  • Initiated process improvements that optimized workflows, reducing bottlenecks and increasing overall efficiency.

Sr. Research Scientist (Product Development and Technology Transfer)

Wockhardt Research Centre
10.2006 - 02.2012
  • Was responsible for Process Development / Technology transfer / Commercial launching and monitoring of complex ANDA projects for smooth technology Transfer (Solid Orals and Parenteral dosage) with small team (4 members) for regulated market submission and validation batches.
  • Worked as member of integrated project team in highly collaborative work environment.
  • Optimized laboratory protocols for increased accuracy and reproducibility of results.

SCIENTIST II (Product and Process Development and Technology Transfer)

Torrent Research Centre
01.2005 - 10.2006
  • Being formulation Scientist, responsible for Execution, monitoring and documentation for developing and Technology Transfer of Solid Orals and Parenteral dosage (liquid and lyophilized dosage) for regulated market submission (ANDA and ROW).
  • Conducted experiments in laboratory environment for product development/ Process purposes.
  • Performed complex troubleshooting and assisted in leading initiatives to solve challenging process problems with QbD approach.

Executive (Process Development and Manufacturing)

Lupin Limited
12.2001 - 01.2005
  • Independent handling of Tablets & Parenteral Department
  • Process Development, Process Validations pertaining to manufacturing of Tablet & Injectables.
  • Managed multiple projects simultaneously, effectively prioritizing tasks based on deadlines and strategic importance.
  • Evaluated current processes to develop improvement plans.

Production Chemist

Samrudh Pharmaceuticals Pvt. Ltd
07.1999 - 12.2001
  • As a Production Chemist I was responsible for the entire process of manufacturing on State-of-the-art compact tunnel & automatic line for Ampoules, Vials and Lyophilized product
  • GMP Audits and compliance reports and preparation of protocols and SOP’s.
  • Increased yield of high-quality products through precise monitoring and adjustment of process steps.
  • Designed experiments to test the effectiveness of process improvements, validating results before implementation at scale.

Education

PhD. (Pharmaceutical Science) - Pharmaceutical Sciences

Bhagwant University, Jaipur , India
01.2017

M. Pharmacy., First Class (CGPA :8.4) -

Biju Patnaik University, Odissa , India
01.2011

Class: First Class (CGPA :8.4)

B. Pharmacy., First Class (64%) - Pharmaceutical Sciences

Nagpur University, Nagpur, India
01.1998

Class: First Class (64%)

Skills

  • Demonstrated and proven ability for effective Technology Transfer, Manufacturing science & Technology, and Commercial support activities of various dosage forms (OSD , Parenteral, Oncology) for US, Europe, Canada, emerging and India market Proficient & proven ability to design process experiments, evaluate critical development program, manufacturing process /Robustness program, delivering projects involves for ANDA Submission Technical Leadership in Product development, Process Development / continual lifecycle improvement program / trouble shooting of complex product manufacturing steps applying risk assessment and mitigation approach till to deliver robust product and cost-effective process Extensive follow-up with Cross Functional team (external and Internal customer), acting as project manager managing & delivering projects on time with micro planning strategy Expertise in analytical data evaluation and their risk assessment, root cause analysis of manufacturing defects Provide technical (development and process) in-puts with valid scientific justifications Capability of assessing & monitoring of Critical process attributes vs CQA, Scale Up -scale down optimization with control strategy applying QbD applications & delivering Technology smoothly without deviating product quality Hand to hand Involvement from development stage to Commercial launching including Validation batches as per business strategy with maintaining cGMP Compliance Of products wherever require Expertise in responding regulatory queries response as when require to agencies Hands-on experience in commissioning of pilot / Scale up lab, selection of process equipment’s /Qualification etc Capability for Implementing a systematic risk assessment, mitigation approach and science-based technology transfer methodology to attain successful technology transfer of complex manufacturing processes in the first attempt Participating in Continuous improvement in formulation manufacturing process to improve efficiencies and Quality which can add values to the Products and the organization Harmonizing the process methodologies for scale-up or scale-down by deploying engineering calculations and ensuring updated scientific approaches A smart team player with exceptional planning and execution skills coupled with a systematic approach and quick adaptability Result oriented professional with a matured approach with managerial exposure and able to make an effective contribution to the performance of a team with good leadership and motivating capabilities

Accomplishments

  • Best Performance award received for the scalable process developed (Coating process) for Mesalamine ER Tablet during First to file submission and successively delivered within time.
  • Successive Launching of prestigious Metoprolol Succinate ER Tablets (MUPS) and got rich appreciation by chairman award.
  • Improvisation of release profiling of Modified release MUPS (Tamsulosin ER caps 0.4 mg) for delivering the commercial campaign and got appreciation.
  • Trouble shooting actively for developing technology like bilayer and Tablet in Tablet product, OROS trilayer with laser drilling technology (Paliperidone ER Tablet) critically execution and delivered FTF filing (Rejection control significantly)
  • Received high performance award while working for Prevention of Hairy crack of MUPS Tablet (example: Esomeprazole GR Tablet 20/40 mg) from exhibit execution to successfully launched without quality issue.
  • Best performance award received for handling of a tablet in Capsule (Carbamazepine ER Capsule) smooth execution and submission within time.
  • Productivity improvised in double quantity during Powder filling of Duloxetine HCL.
  • Delivered robust process by giving Ad hoc support for existing manufacturing processes of key launching product ($20M revenue) & got outstanding award.
  • Successive improvement in productivity and yield by designing the compaction process of Cefuroxime Axetil USP Tab and received significant annual appraisal rating.
  • Got appreciated for the cost-effective and alternate API vender development program for delivering several products timely and saved 20% cost (API).
  • Implementation of QbD approach (process development) on few R&D products.
  • Successively reduced Batch Manufacturing records bulkiness (meaningless) of demanding and valuable product, new system, checklist implementation for batch initiation, SOP revision as per ongoing audit experience.
  • Key achievement - Awarded the highest appraisal rating in three consecutive years (’15-’17), amongst the top 5 % of performers.

Languages

English, Hindi, Bengali, Marathi, Telegu & Gujrathi

International Publication

  • Research Paper work of "Formulation and Evaluation of Oro-dispersible Tablets of Amlodipine Besylate"
  • Control strategy of generic loratadine orally disintegrating tablets 10 mg during scalable manufacturing. Innovations in Pharmaceuticals and Pharmacotherapy. 2016, 4(2), 189-195.
  • Process development, evaluation and controlling of process parameters during formulation development of loratadine as an ODT by QBD concept. Innovations in Pharmaceuticals and Pharmacotherapy. 2015, 3(4), 727-749.
  • Current view in quality by design towards manufacturing process control: Review. Journal of Chemical and Pharmaceutical Research. (Accepted).
  • Recent Advance in Quality by Design: Review. Asian Journal of Pharmaceutics.

Fda Approval And Training Programs Attended

  • Competent technical person for manufacturing Injection certified by F.D.A. Thane, Maharashtra.
  • Personal effectiveness and stress Management, Time Management, Stability study.
  • Communication and presentation skills. “FILTRATION TECNOLOGY”, Millipore.
  • QBD Principles in CMC review of Generics, Implementation, Case study
  • Lean Six Sigma
  • Risk assessment, Mitigation and PAT Importance for continuous monitoring.

Phone

+91 7680883947 / 9634315520, +91 9800280068

Name Of Spouse

Mrs. Sajari B Bhunia (M Pharma-pharmaceutics)

Experience Background

  • Mylan Laboratories Ltd, R&D Hyderabad (Viatris), General Manager – Process Expert cum Manufacturing Science & Technology Lead. (R&D), June 2015, till date, Leadership role being a Process Expert / Technology transfer Lead centrally within R&D for delivering robust product and process (ANDA, High potent, Hormonal, Site transfer projects), to manufacturing units (multiple) across the globe. Trouble shooting for process, Process development and scaling up support from development to launching of specific products for smoothing the transfer of the technology to each manufacturing locations (India & Overseas unit). Regulatory query response support, Alternate API vender development and audit Support. Pilot plant / FDS Lab management, Budgetary activities, Departmental Training coordinator is an additional responsibility.
  • Aurobindo Pharma Ltd, Hyderabad, Head, Technology Transfer, July 2014, June 2015, Being a head Department, I was responsible for Smooth Technology Transfer /Process Development / Trouble shooting / Alternate vender development of Solid Oral Formulations with having a Challenging Team (more than 72 members) for multiple units. Spirit focusing ANDA filling / Site Transfer / Alternate API / Trouble Shooting / Commercial launching and process smoothness / Exhibit Packing & PDL Analytical Lab. Acquired knowledge of commissioning a new pilot / scale up labs including selection of process equipment’s and technical man / scientist sourcing, training.
  • Jubilant Life Sciences, Noida, Sr. Group Leader, PDS & Technology Transfer /Validation, February 2012, July 2014, I was leading a team of 23 members for smooth technology transfer/ Validation of the R&D projects to manufacturing units for regulated market (ANDA, Global submission) and supported actively for audit.
  • Wockhardt Research Centre, Aurangabad, Sr. Research Scientist (Product Development and Technology Transfer), October 2006, February 2012, I was responsible for Process Development / Technology transfer / Commercial luanching and monitoring of the complex ANDA projects for smooth technology Transfer (Solid Orals and Parenteral dosage) with a small team (4 members) for regulated market submission and validation batches.
  • Torrent Research Centre, Ahmedabad, SCIENTIST II (Product and process Development and Technology Transfer), January 2005, October 2006, Being a formulation Scientist, responsible for Execution, monitoring and documentation for developing and Technology Transfer of Solid Orals and Parenteral dosage (liquid and lyophilized dosage) for regulated market submission (ANDA and ROW).
  • Lupin Limited, Aurangabad, Executive (Process Development and Manufacturing), December 2001, January 2005, Independent handling of Tablets & Parenteral Department. Process Development, Process Validations pertaining to manufacturing of Tablet & Injectables.
  • Samrudh Pharmaceuticals Pvt. Ltd, Mumbai, Production Chemist, July 1999, December 2001, As a Production Chemist I was responsible for the entire process of manufacturing on State-of-the-art compact tunnel & automatic line for Ampoules, Vials and Lyophilized product. GMP Audits and compliance reports and preparation of protocols and SOP’s.

Personal Information

  • Date of Birth: 12/04/76
  • Gender: Male
  • Marital Status: Married and blessed with one daughter.
  • Visa Status: B1/ B2 US VISA holder: K707789

References

  • Dr. Gautam Mahuri, Phd, President R&D, Ipca Pharmaceuticals R&D, Mumbai (India), +918800523331
  • Mr. Santanu Chakraborty, Head Formulation Development (Sr. Vice President), Mylan R&D, Hyderabad (India), +918008001535
  • Dr. Rahul Dabre, Head, Pharma Research, Alembic Pharmaceuticals Ltd, Hyderabad, 09822643570

Timeline

General Manager – Process Expert Cum Manufacturing Science & Technology Lead - Mylan Laboratories Ltd
06.2015 - Current
Head, Technology Transfer - Aurobindo Pharma Ltd
07.2014 - 06.2015
Sr. Group Leader, PDS & Technology Transfer /Validation - Jubilant Life Sciences
02.2012 - 07.2014
Sr. Research Scientist (Product Development and Technology Transfer) - Wockhardt Research Centre
10.2006 - 02.2012
SCIENTIST II (Product and Process Development and Technology Transfer) - Torrent Research Centre
01.2005 - 10.2006
Executive (Process Development and Manufacturing) - Lupin Limited
12.2001 - 01.2005
Production Chemist - Samrudh Pharmaceuticals Pvt. Ltd
07.1999 - 12.2001
Bhagwant University - PhD. (Pharmaceutical Science), Pharmaceutical Sciences
Biju Patnaik University - M. Pharmacy., First Class (CGPA :8.4),
Nagpur University - B. Pharmacy., First Class (64%), Pharmaceutical Sciences
Biswajit Bhunia , M Pharm , PhDPharmaceutical Process Expert Lead CUM Manufacturing Science & Technology Specialist