Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Playing Badminton & Cricket
Timeline
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Bonumaddi Raghu Ram

Quality Control Manager
Bangalore

Summary

Manger with 7 years of documented quality control and new product development success. Develops specific and measurable goals, improvements and standards to continuously and consistently improve quality and reduce and eliminate errors. Successfully audits and maintains product accuracy and timely delivery resulting in customer satisfaction. Initiates quality-related SOP training and enforces procedural adherence.

Overview

7
7
years of professional experience
8
8
years of post-secondary education
3
3
Certifications
5
5
Languages

Work History

Manager

Bangalore Metallurgicals Pvt. Ltd
Bangalore
03.2021 - Current
  • Quality Control & New Product Development
  • New Product development (Counterweights)
  • Designing Jigs and Fixtures
  • APQP, PPAP and FMEA documentation
  • Foundry Rejection control and Continuous improvement
  • CMM (Hexagon) Inspection
  • Internal Auditing
  • 5S and Lean Kaizen implementation

Quality Control Manager

Super Iron Foundry Pvt. Ltd
Durgapur
12.2019 - 09.2020
  • Handling ISO and Customer Audits
  • Rejection and Rework Control
  • Overall Quality Control (HPML Vertical Flask less line)
  • Handling Pre-Delivery Inspection
  • Documentation
  • Internal Auditing

Process Control Engineer

Crescent Foundry Pvt. Ltd
Kolkata
07.2016 - 11.2019
  • Rejection & Sample Analysis
  • Looking after client technical Queries
  • Overall Quality Control (V- Process line)

Education

Master of Technology - Foundry Forge Technology

National Institute of Foundry And Forge Technology
06.2014 - 04.2016

Bachelor in Technology - Mechanical Engineering

Aditya Institute of Technology And Management, (JNTUK)
06.2009 - 04.2013

Intermediate - Physics, Chemistry & Mathematics

Narayana Junior College, BIE
06.2007 - 04.2009

SSC - Mathematics, Science & Social

Siddharatha Public School Cheepurupalli
Cheepurupalli
06.2006 - 04.2007

Skills

Excelundefined

Accomplishments

Lean Kaizen

  • Got Certification of Appreciation from Vedzen institute for the participation and submission of case study in Xll Lean Kaizen mela, Pune Aug 2016

Elimination of NVA in production and post production activities

Oct 2018 – Nov 2019

  • Initially conducted time study on all the processes after value stream mapping
  • After removing the NVA from the process the grinding/Men/shift is increased to 4.5Tonne from 1.5Tonne.
  • Production rate has been increased to 3.5 Moulds per hour from 2 moulds/hr

Reduction of Core Burn in castings

May 2017– Aug 2018

  • Controlled the core making process and reduced the core burn from 90% to 5%

Reduction of Rejection Percentage

Oct 2016 – Nov 2019

  • Daily monitoring the defects causing the rejection and finding the root cause analysis
  • Rejection has been reduced to 2% from 7.5%
  • Minimized the rework Percentage from 70% to 20%

Product Development

Mar 2021 - Mar 2023

  • Successfully developed 12 Patterns of Hyster-Yale, JCB , John deere, and Bobcat counterweights

Certification

Internal Auditor Training Course on Integrated Management System based on ISO 9001:2015, ISO 14001:2015 & OHSAS 45001:2018 standard by Intact Management Consultants

Playing Badminton & Cricket

Playing badminton and cricket is became hobby from childhood and represented my Graduate and Post graduate colleges in badminton in Inter-university competations

Timeline

Internal Auditor Training Course on Integrated Management System based on ISO 9001:2015, ISO 14001:2015 & OHSAS 45001:2018 standard by Intact Management Consultants

02-2022

Manager

Bangalore Metallurgicals Pvt. Ltd
03.2021 - Current

CQI and IRCA Certified ISO 45001:2018 Auditor Migration Occupational health and Safety Management System (OHSMS) training Course by BSI

01-2020

Quality Control Manager

Super Iron Foundry Pvt. Ltd
12.2019 - 09.2020

Geometric Dimensioning and Tolerancing (GD&T) certified by Indian Machine Tool Manufacturers Association Technology Center

07-2019

Process Control Engineer

Crescent Foundry Pvt. Ltd
07.2016 - 11.2019

Master of Technology - Foundry Forge Technology

National Institute of Foundry And Forge Technology
06.2014 - 04.2016

Bachelor in Technology - Mechanical Engineering

Aditya Institute of Technology And Management, (JNTUK)
06.2009 - 04.2013

Intermediate - Physics, Chemistry & Mathematics

Narayana Junior College, BIE
06.2007 - 04.2009

SSC - Mathematics, Science & Social

Siddharatha Public School Cheepurupalli
06.2006 - 04.2007
Bonumaddi Raghu RamQuality Control Manager