Subrat Panigrahy
CHELSEA BLOCKS & PIPES
22
years of professional experience
Engineering & Maintenance Leader with 21+ years of experience in Electrical Maintenance, Plant Operations, Project Management, and Commissioning across manufacturing and industrial sectors. Proven track record in driving asset reliability, operational excellence, productivity enhancement, and cost optimization. Extensive experience in managing electrical systems, substations, utilities, automation, PLC/SCADA systems, and critical production assets. Expertise in Preventive, Predictive, and Reliability-Centred Maintenance through TPM, RCA, CBM, TBM, and continuous improvement methodologies. Successfully executed Greenfield and Brownfield projects, including plant expansions, modernization, commissioning, and infrastructure development. Strong capabilities in Energy Management, Resource Optimization, Inventory Control, and Downtime Reduction to improve operational efficiency and profitability. Hands-on experience in implementing TPM, 5S, Lean Manufacturing, Kaizen, ISO 9001, ISO 14001, SHE, and OHSAS standards. Proficient in SAP, Tally ERP, Advanced MS Office, PLC, SCADA, and Maintenance Management Systems. Experienced in budget planning, procurement, vendor development, statutory compliance, government Liaisoning, and risk management. Demonstrated success in leading cross-functional teams, developing talent, and fostering a culture of safety, accountability, and continuous improvement. Strong stakeholder management, strategic planning, and decision-making skills with the ability to align engineering initiatives with business objectives. Recognized for delivering measurable business outcomes through improved equipment reliability, operational performance, energy efficiency, and manufacturing excellence.
Work History
Head Technical
11 Months- Reduce on Electricity bills by 50% through reducing the Fixed cost resulting a monthly saving of Rs 2.5 Lakh.
- Reduction on Power consumption by reducing the loading time of compressor operation from 49 sec to 28 sec.
- Increase productivity capacity by 10% reducing the down time by 1Hr/ Month.
- Developed the recycle material use in the process up to 11% resulting RM cost benefit of Rs 6.5 Lakhs/ Month.
- Increase overall OEE from by increasing the availability rate to 99.6% and reducing the quality defects to 0.5%.
- Reduce the non-moving stocks by 80% through FIFO and coordinating with clients and sales team.
- Taking care, the delivery time well below 5 to 18 Hrs. by implementing OTDC Sheet.
- Taking care, the RH 1500 German Technology HESS heavy duty DRY CAST PAVER machine by introducing PM, TBM & CBM checklist.
- Maintain 100 % Statutory compliance to all Govt. and regulatory Bodies.
- Overall responsible for the P&L and end to end operation of the DRY CAST, RMC business.
Project Head
1 Year 1 Month- Spearheaded the end-to-end execution of a ₹40 Crore Greenfield TYK Ceramics manufacturing facility.
- Successfully delivered a 1,020 MT production capacity plant within a 2-year timeline, while leading a multidisciplinary team of 50+ engineers, contractors, and technical personnel.
- Directed the overall execution of the Greenfield Project.
- Taken care all the Factory approvals and statutory clearances.
- Project planning and budget control limited to 80%.
- Civil construction and infrastructure development.
- Electrical utilities, substations, and power distribution systems procurement and its installation.
- Equipment installation, testing, and commissioning.
Head Operation & Maintenance
1 Year 2 Months- Reduce Power consumption by 30% through advance technology and capacity optimization.
- Reduce Quality defect by 50% by introducing QA matrix and periodic checklist.
Sr. Manager O & M
16 Years 2 Months- Commissioned 33 kV HT electrical infrastructure, substations, PLC upgrades, and major plant expansion projects.
- Cut Down plant energy consumption by 48% through energy optimization and efficiency improvement initiatives.
- Increased OEE of Asbestos Cement sheeting plant from 70% to 95% through TPM, predictive maintenance, and reliability enhancement programs.
- Decreased maintenance inventory by 58% while achieving near-zero downtime and improved asset availability.
- Delivered 2 Greenfield (Panel & Flat Board plant) and 1 Brownfield (AAC Block Plant) projects successfully.
- Lead and drive the TPM Excellence journey successfully and recognised by JIPM.
- Done the energy audit at intra level plant and got the award for Energy Efficiency & Production Performance.
- Upgraded PLC from Device Net to Ethernet-based in Compact Logix Processor L 33ER.
Asst. Engineer
2 Years 1 MonthEducation
MBA - Operational Management
B.Tech. - Electrical Engineering
Diploma - Electrical Engineering
Skills
Leadership & Team Management
Strategic Planning
Budget & P&L Management
Data-Driven Decision Making
Electrical Maintenance & Troubleshooting
Substation & Equipment Management
Preventive & Predictive Maintenance
Greenfield & Brownfield Project Execution
Operational Excellence & Process Optimization
Inventory Management & Cost Control
Energy Audit
Management & Conservation
Statutory Compliance & Government Liaisoning
Safety
Health & Environment (ISO
SHE
OHSAS)
SAP
Tally
Advanced MS Office
Manpower Management & Training
Manufacturing Excellence
TPM
Kaizen
Strategic Procurement & Vendor Management
Cross Function Collaboration
Change Management
Effective Communication
Planner
Continuous Improvement
Time & Priority Management
132/33kV Substation
VCB
Transformer
APFC
LT & HT Motors
DGs
Compressors
Boilers
Weigh bridge
EOT crane
Allen Bradley RSLogix5000
SLC500
MicroLogix series
SCADA
Siemens Simatic S7 series
Allen Bradely Powerflex
Schneider
Fuji
ABB
SIEMENS
Preventive Maintenance
Predictive Maintenance
Reliability-Centered Maintenance
TBM
CBM
MS Office
RCA
PDCA
EMS
MIS
Dash Board
5S
ISO
IoT
Energy audit
Inventory
Cost control
Target
Senior Level Professional
Timeline
Head Technical
CHELSEA BLOCKS & PIPES
09.2025 - CurrentRead More
Project Head
SAMAL BROTHERS (TYK Ceramics)
08.2024 - 09.2025Read More
Head Operation & Maintenance
BILTECH BUILDING ELEMENT (AVANTHA GROUP)
05.2023 - 07.2024Read More
Sr. Manager O & M
BirlaNu (formerly HIL Limited)
03.2007 - 05.2023Read More
Asst. Engineer
UAL Industries ltd (formerly UTKAL ASBESTOS Limited)
01.2005 - 02.2007Read More
Govt. UCPES
Diploma from Electrical Engineering
Read More
Karnataka State Open University
B.Tech. from Electrical Engineering
Read More
IIBMS
MBA from Operational Management
Read More