Deepak Kumar
Gurugram
Summary
Results-driven professional with a strong foundation in Cross-Functional Collaboration and Data Analysis. Production professional with hands-on experience in coordinating and overseeing daily manufacturing operations. Skilled in optimizing workflows, managing team schedules, and ensuring quality control standards are met. Adept at troubleshooting issues quickly to minimize downtime and maintain productivity. Experienced in managing production processes and enhancing operational efficiency. Capable of leading teams, resolving issues promptly, and ensuring timely project delivery. Known for fostering collaborative work environments and consistently achieving high-quality outcomes.
Overview
10
10
years of professional experience
Work History
Assistant Production Manager
Phinia Delphi India Pvt. Ltd.
Gurugram
04.2024 - Current
- Capacity & Budget planning: Formulate and execute line capacity planning mapped directly against the plant annual business, Consumables and Manpower Budgets.
- Led meetings and briefings to inform managers on production updates.
- Analysed production data to identify trends and make informed decisions on process improvements.
- Implemented lean manufacturing principles, resulting in a 20% increase in operational efficiency by reducing manpower.
- Facilitated cross-departmental communication to align production goals with company objectives.
- Coordinated with multiple departments to streamline production processes, reducing downtime and costs.
- Implemented quality control procedures, significantly reducing waste and improving product standards.
- Facilitated communication between upper management and production floor, ensuring alignment with company objectives.
- Quality and Cost control: Successfully improved the rejection rate from 0.25% to 0.15%
- Team Governance: Manage 3 shift production shop floor by coordinating with the shift incharge.
- Managing Assembly floor of FDM(Fuel delivery module, EVAP Canister, Fuel Pump, Pressure Regulator.
Senior Production Engineer
Delphi Technologies
Gurugram
04.2020 - 03.2024
- Prepared detailed reports on production metrics, efficiency, and challenges, presenting findings to senior management.
- Managed production timelines for new product launches, coordinating closely with research and development teams.
- Supervised a team of 200+ staff, providing training and development to foster a skilled workforce.
- Assessed project risks, developing contingency plans to mitigate potential impacts on production schedules.
- Managed budget for production department, effectively controlling expenses to improve financial performance.
- Plant 5's (Kept production areas spotlessly clean and tidy, eliminating risk and enabling optimal safety compliance.
- Preparing matrix for Multiskilling of operators and supervisor.
- Optimum utilization of resource and support to the team to achieve the department goals.
Production Engineer
Delphi Technologies
GURUGRAM
10.2016 - 03.2020
- Managing daily production operation of assembly lines.
- conducting shift start meeting to review previous day issues and abnormalities.
- Handling IATF audit, Customer audits.
- Prepared detailed reports on production performance, highlighting successes and areas for action.
- Training of operators on process standards and safety procedures.
- worked for the line efficiency improvement.
- Worked on the recovery from the supplier due to line stoppage because of material shortage and recovered approx $30k.
- Ensure safety standards and PPE to be followed properly on line.
Education
Integrated B.tech + M.tech - Mechanical Engineering
Gautam Buddha University
Greater Noida, UP01-2016
Intermediate - Science
Golden Public School
Muzaffarnagar, UP01-2011
Skills
- Cross-Functional Collaboration
- Data Analysis
- Capacity planning
- Cost Reduction Initiatives
- Lean manufacturing
- Production scheduling
- Strategic planning
- Inventory control
- Risk assessment
- Microsoft Powerpoint
- Product knowledge
- Labour planning
- Labour management
- Health and Safety adherence
- Production forecasting
- Power bi proficiency
- SAP (MM module)
- Problem Solving tools (7QC,5-Why)
Objective
- To assist in planning, coordinating, and controlling manufacturing operations to achieve production targets, improve productivity, ensure product quality, optimize resource utilization, minimize downtime and wastage and maintain a safe working environment while supporting continuous improvement.
Accomplishments
- Cross-Functional Collaboration.
- Cost-Benefit Analysis.
- Improved production efficiency by optimizing manpower allocation and machine utilization.
- Improved the life cycle of consumable items due to which consumable cost saving achieved $20k.
- Monitored key production KIPs and generated accurate reports to support management decision-making.
- Improved Overall Equipment effectiveness (OEE) through better production planning and resource management.
- Improved the WI packaging and cost reduction improvement by introducing new packaging.
- Successfully Implemented LTM (loss time management) on all complete line.
Core competencies
- Operational Excellence: Capacity planning, OEE optimization, Budgeting (Capex/Opex), New line and plant setup consumable savings.
- Leadership: Managing Multi-shift operations, Cross functional Team leadership, Manpower planning and training.
- Quality & Engineering: IATF 16949 Auditing, 7-QC Tools, 8D analysis, new launch, why -why analysis, Poka-Yoke, Plant genba.
Timeline
Assistant Production Manager
Phinia Delphi India Pvt. Ltd.
04.2024 - Current
Senior Production Engineer
Delphi Technologies
04.2020 - 03.2024
Production Engineer
Delphi Technologies
10.2016 - 03.2020
Integrated B.tech + M.tech - Mechanical Engineering
Gautam Buddha University
Intermediate - Science
Golden Public School