DEEPANSHU KALRA
Gurgaon
Summary
Quality-driven & Industrious Production Lead with 15+ years of extensive experience in Manufacturing and Quality control . Familiar with all facets of highly automated & fast paced manufacturing environment. Seeking a position within an organization where I can utilize my skills & experience to improve Operations, increase Profitability, develop and enhance growth.
Overview
4
4
years of professional experience
1
1
Certification
Work History
Assistant Manager Manufacturing & Plant control
Maruti Suzuki India Ltd.
Gurugram
01.2023 - Current
- Plant control- PC-GV – 2023 to Present
- Managed production activities in weld shop over 13 years
- Conducted process and theme-based audits to ensure compliance with management systems and standards, identified non-conformities and opportunities for improvement, and prepared and presented comprehensive audit reports.
- Ensuring ISO compliance & preparing all documents for ISO audits.
- Supported shops with external audit preparation according to MSIL Apex Procedures.
- Assigned responsibilities and prepared production schedules. Conducted daily quality checks to maintain product specifications.
- Addressed line stoppages and made necessary equipment modifications to eliminate breakdowns and enhance operational continuity.
- Plan and organize production schedules to meet deadlines and objectives.
- Monitor production workflow and adjust to improve efficiency.
- Enforce strict safety guidelines to ensure zero accidents at workplace.
- Collaborated with vendor teams for PFM analysis during early design and process design stages.
- Analyzed cycle time and balanced the line to optimize productivity with minimal resources.
- Implementing lean principles, working on minimizing rejections and wastages in process .
- Preparing financial documents for various procurements and taking necessary approval.
- Production - New model development and line installation weld shop
- Maruti Suzuki India Ltd. – Gurugram, Haryana.
- Worked as shop Project leader with Engineering team for new model installation in shop starting from buyoff till the final commissioning of line, conducting product trials from Design prototyping to final Production phases (SOP).
- Checking all equipment and machines as per safety and process standards set by the company.
- Making necessary changes in process and machines for operator accessibility and ease of operation.
- Suggested improvements. Making necessary modifications for achieving cycle time as per market demand.
- Developed and implemented training programs for new employees to enhance understanding of company policies and procedures.
- Supervised daily operations including scheduling shifts, assigning duties.
- Monitored employee attendance records, timekeeping, and payroll information.
Education
B.Tech - Manufacturing Technology
Birla institute of Technology and Science
Pilani, RajasthanThree-year Diploma - Mechanical Engineering
Thapar Polytechnic college
Patiala, PunjabSkills
- Operations management
- Project management
- Lean manufacturing
- ISO compliance
- ISO internal audits
- Safety management
- Automated production
- Control systems integration
- Process auditing
- Workflow optimization
- Performance evaluation
Languages
English
Advanced
C1
Hindi
Proficient
C2
Punjabi
Proficient
C2
Certification
- Process Failure Modes and Effects analysis Training from Omnex ltd.
- ISO 9001:2015 Internal Auditor certification from TUV SUD South Asia Pvt Ltd.
- Spot welding parameters training from Denyo India Pvt Ltd.
- Road Safety Programme from IDTR Delhi
- ISO/IEC 17025:2017 certification from Omnex Ltd.
Timeline
Assistant Manager Manufacturing & Plant control
Maruti Suzuki India Ltd.
01.2023 - Current
B.Tech - Manufacturing Technology
Birla institute of Technology and Science
Three-year Diploma - Mechanical Engineering
Thapar Polytechnic college