Devasundaram sundaram

Flexible Packaging Industry | Gravure Printing, Lamination, Slitting, Extrusion

• Diagnosed and troubleshot Siemens, Panasonic, Delta, and Mitsubishi PLCs.
• Handled inverter drives: Siemens Sinamics, Yaskawa, Panasonic, and Danfoss.
• Managed machine and utility breakdowns to minimize downtime.
• Created and followed preventive maintenance schedules and work plans.
• Maintained critical spare parts and supported cost-saving initiatives.
• Maintained the LOTO register and prepared documentation for electrical audits.
• Ensured adherence to electrical safety inspections and compliance standards.
• Operated and maintained HT/LT substations (22KV/440V), transformers, and DG sets up to 1000 KVA.
• Handled chillers , air compressors , thermic fluid boilers, and forklifts.
• Exposure to Roto Gravure (Rotomec, Expert, Pelican), Laminators (Nordmeccanica, DCM),
  Extruders (Mamatha Brampton), Slitters (DCM, Titan), and pouching machines (XL, Galaxy).
• Troubleshot and maintained pneumatic and hydraulic systems.
• Maintained and serviced web aligners (E+L, BST, FIFE).
• Promoted workplace safety and efficiency through 5S implementation.

• Diagnosed faults in Siemens, Panasonic, Delta, Mitsubishi PLCs and inverter drives including Sinamics, Yaskawa, Panasonic, and Danfoss.
• Maintained 10-color printing presses, solvent-based and solvent-less laminators (Lida, Sinomech), slitters (Kesheng), pouching machines (Kunrun), and seaming machines (Jindali).
• Operation and maintenance of utility systems including 11KV/440V substation, DG sets, chillers, air handling units, UPS systems, and solar panel (100 kW) inverters.
• Maintained bio briquette-fired Thermic Fluid Heaters (Thermax), stackers, and scissor lifts.
• Prepared documents for yearly CEIG/TNEB inspections and maintained compliance.
• Handled installation projects for printing, lamination, slitting, pouching, seaming machines, and solar systems.
• Executed new electrical panel layouts and wiring installations.
• Conducted preventive maintenance planning and energy-saving initiatives.

• Company Overview: Manufacturers of Flexible Packaging materials
• Maintenance of Plant Machineries like 9 color printing Press machines, solvent-based and solvent-free Laminating machines, Slitting machines, Extruder machines, and Pouching machines.
• Operation & Maintenance of Utility systems like 11KV/440V substation and associated Equipment, D/G Sets, Compressors, Chillers, Air handling Units.
• Manufacturers of Flexible Packaging materials
• Machinery's Handled
• Printing Machines from Bobst, Italy.
• Lamination Machines from Nord Meccanica, ITALY and Expert, India.
• Slitting Machines from Sp ultra flex
• Pouching Machines from XL Plastics.
• Re- Reeling Machines from SP ultra
• Extruder Machines from Windsor.
• Projects Handled
• Installation of Printing, Lamination, Extruder, Slitting, and pouching Machines.

Attended electrical and mechanical breakdowns on production machines. Performed preventive and predictive maintenance activities.

Handled utilities like transformers, AC motors, and panel wiring.

Supported troubleshooting of mechanical parts like pumps and gearboxes.

Reported maintenance updates and issues to the manager.

• Worked on cable laying, tray fixing, and cable termination in electrical panels.
• Installed transformers and performed termination and connection works.
• Carried out HT yard servicing and transformer oil filtration.
• Conducted earth pit testing and ensured proper grounding systems.
• Involved in panel installation and site electrical setup.