DHANUSH S B
Project Leader
Bangalore
Summary
Highly experienced in process and project management with 7+ years of experience in Automotive sector.
Ultimately, I am looking for a team atmosphere where I can contribute towards the growth and development of the group, as well as achieving personal career goals. Collaborative and decisive with strong communication and interpersonal skills.
Overview
8
8
years of professional experience
3
3
Languages
Work History
Assistant Manager
SANSERA Engineering Limited
Bangalore
02.2022 - Current
- Responsible for New product Development with “SANSERA Engineering Limited” effective from Feb'2022 to present
Project Leader
SANSERA Engineering Limited
Bangalore
02.2022 - Current
- Handling of projects right from RFQ to production release with alignment to APQP procedure
- Experience in handling OEM customers such as BMW, Volvo, Bajaj, General Motors, Polaris
- Handled process wise cost estimation projects
- Well versed with the requirement of OEMS
- Coordinate with cross functional team to complete the project milestones within the committed timeline
- Proficient in handling customers from all round the globe for both technical and project related queries
- Ensure readiness of all the resources required for manufacturing of the product during each phase
- Responsible for documentation during each phase of the project
- Drive the team and ensure all the activities are being completed within the stipulated time
- Hands on experience in managing the project through project management tools
- Experience in manufacturing processes of various engine components such as Crankshaft, connecting rod, rocker arms, gear shifter forks.
Project Manager
SEG Automotive India Pvt. Ltd
Hassan
09.2019 - 01.2022
- Skilled in managing the project from RFQ stage till series production
- Proficient in managing complete project management activities, ensuring projects are completed within time constraints while meeting business needs in a fast paced
- Excellent relationship Management, analytical and negotiation skills with capabilities in swiftly ramping up projects in coordination with customers
- Operative project management of initial and consecutive application projects according to PEP and the customer process from project start (QGC0) till end of project (QGC5)
- Conducting regular reviews with customer and internal cross functional team, on customers design and quality requirements
- Conducting quality gates and design reviews and managing escalations in case of concerns
- Coordinate with the proto team to build proto samples (Beta Sample) in the initial stage of the project
- Supervision of general plant visits and audits with the customer
- Project closure performed by involving all key stakeholders and project teams, prepared with detailed report of work completed as per the objectives defined initially.
Senior Engineer, Process Planner
SEG Automotive India Private Limited
Hassan
08.2018 - 08.2019
- Interacting with the Product designer (Lead plant and inhouse) and the machine building unit
- Ensure process layout is as per ergonomics requirement
- Reducing bottleneck processes by utilization techniques
- Involved in line transfer projects rite from ordering of machines to ramp-up of production
- Responsible for creating process flow diagram, control plan, FMEA, first piece approval, Monitoring sheets and other documents as per Bosch Production System
- Creation of project time plan with action plans in project
- Responsible for increasing productivity through combined work steps, removing non-value added tasks and the development of effective work practices
- Responsible for making PDCA, Pareto monthly/quarterly
- Solve all the production related Non-Conformities (NC) and discussion with the CFT for the better solution
- Implementation of specified procedures, Production and Production plans of special processes
- Assigning tasks and responsibilities to technicians/Engineers and monitoring them
- Implementing 5S & Safety in the Respective department
- Implementation of error proofing (Poke-Yoke) and design concepts of Poka-Yoke
- Root cause analysis & taking counter measure in case of any Quality problems or Customer complaints
- Conducting DIR (Do it right) & PDCA session along with CFT
- IMS (ISO 14001:2015 & ISO 45001:2018) coordinator for the starter assembly line and Sub assembly lines
Process Planner and Manufacturing Coordinator
Macurex Sensors Pvt Ltd, SEG Automotive India Pvt. Ltd, Robert Bosch Starter Motors Generators India Pvt. Ltd
Hassan
10.2014 - 07.2018
Education
Bachelor of Engineering - Mechanical
Vidya Vardhaka College of Engineering
PUC - undefined
Vidyanikethana Pre-University College
SSLC - undefined
Jnana Ganga Public School
Skills
Automobile parts knowledgeBasics Ansys V12, Solid EdgeSAP PSI, PSGIQRM tool for FMEA creationQM-TQ011] FMEA Basic Seminar at BoschQM-TQ012] FMEA Tool Training IQ-RM at BoschIMS, Communication skills and Firefighting safetyProblem solving & 8D methodology5S, Kaizen
Co-ordination
Project Management
Customers Handled
Hyundai, Proton, Suzuki, Renault, Nissan, Ford, Mahindra & Mahindra, Greaves, PSA-AVTEC, FCA, BMW, VOLVO, General motors, Bajaj, Polaris etc.
Accomplishments
- Project Title: - “Performance Study of Diesel Engine Using Biodiesel Extracted from Calophyllum seeds”
- Description: In the present scenario of energy crisis and global warming, the use of eco-friendly renewable fuels is gaining world wide attention
- So in this project, using calophyllum seeds, oil was extracted and filtered and finally it was blended and mixed with diesel, which could be used as an alternative fuel.
Achievements
- A member of team which secured “B” (84%) ranking in Renault Nissan “ASES” Audit
- Active member in increase the FPY yield of Armature line from 85% to 98%
- Active member in increase in OEE of Armature line from 65% to 80%
- Active member in setting up DO-JO (GURUKULA) training center for employees
Hobbies
- Playing cricket, Hockey
- Browsing
- Travelling
Declaration
I hereby declare that the above-mentioned information is true to the best of
my knowledge and belief.
Timeline
Assistant Manager
SANSERA Engineering Limited
02.2022 - Current
Project Leader
SANSERA Engineering Limited
02.2022 - Current
Project Manager
SEG Automotive India Pvt. Ltd
09.2019 - 01.2022
Senior Engineer, Process Planner
SEG Automotive India Private Limited
08.2018 - 08.2019
Process Planner and Manufacturing Coordinator
Macurex Sensors Pvt Ltd, SEG Automotive India Pvt. Ltd, Robert Bosch Starter Motors Generators India Pvt. Ltd
10.2014 - 07.2018
Bachelor of Engineering - Mechanical
Vidya Vardhaka College of Engineering
PUC - undefined
Vidyanikethana Pre-University College
SSLC - undefined
Jnana Ganga Public School