Summary
Work History
Overview
Education
Skills
Interests
Declaration
NOTICE PERIOD
Personal Profile
Permanent address
Timeline
Generic

DIGAMBAR SAHU

17 Years Experience In Field Of Pellet Project, Operation & Refractory Work Both Straight Grate & Circular Pelletization
Keonjhar

Summary

Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.

Work History

Assistant Manager (Projects & Operation)

Essel Mining & Industries Ltd.
12.2010 - Current
  • Stabilized and achieved rated capacity of the plant
  • Daily MIS report preparation, production target achieving (pellet as well as ore grinding)
  • Directing, Leading & Motivating the work force. Imparting continuous training for accomplishing greater operation proficiency.
  • Ensuring initial cleaning of all machines by following schedule, maintaining Housekeeping and 5S practicing.
  • Having In depth knowledge of DCS operation of Indurating circular grate furnace, Wet grinding ball mills & iron ore beneficiation
  • Conversant with all process interlocks for smooth operation of Pellet plant.
  • Achieving Production target meeting all quality requirements of Product pellet like CCS, TI, Mean size.
  • Achieving Ore grinding (Wet Ball mill) target with adequate quality of Blaine & Grind.
  • Monitored availability of raw materials such as coal, lime/dolomite, and bentonite to ensure uninterrupted operations.
  • Coordinated manpower and resolved quality-related issues during shifts in collaboration with mechanical and electrical departments.
  • Installed and repaired refractory bricks in furnace and kiln; conducted refractory castable, ramming, and gunning work during shutdown maintenance.
  • Assistance in Furnace dry-out and heat-up procedure.
  • Mixing and applied refractory material according to furnace requirements.
  • Installation of induration burner, Modification of wind box , Modification of seal plate of wind box work.
  • Handling of manpower management during shift.
  • World first Circular Palletization Plant of Primetal Technology
  • As Shift In Charge of Pellet Plant operation

Assistant Manager (Projects & Operation)

Jindal Steel & Power Ltd.
10.2010 - 11.2021
  • Commissioning of Pellet Plant as an operational engineer, synchronization of different equipment operation, stabilizing the process circuits, which mainly includes, additive stabilization in mixing line, Balling formation in 6.5 mtr. Dia. Balling disc and finally indurations of Iron Ore green ball in a 128 mtr. Lengthy Indurating Furnace
  • Skilled gained
  • Mechanical Design & Fabrication
  • Process Optimization
  • Material handling knowledge
  • Refractory Bricks Lining
  • Castable and Gunning Work Of Furnce
  • Handling manpower, Quality related issues and taking care of shift problems with coordination Mech. dept. and elect dept.
  • Raw Material handling, this includes materials like, lime, coke and Iron ore, drying of Iron ore, lime & coke in a 35mtr.lengthy Rotary Kiln Dryer equipped with 4 nos. of Hot Air generators by maintaining HAG temperature, dryer off gas and maintaining iron ore moisture less than 1% for ball-mill.
  • Subsequent grinding of the same in a 5.4
  • 12.8mtr. Dual chambered Ball mill by maintaining parameters like ball-mill sound, off gas, bearing temperature and close monitoring on Blaine number.
  • Mixing of the ground product in Paddle mixer, through Roto-feeder of 600 Tons capacity, this include mixing of bentonite, binder, coal slurry and iron ore slurry in proportion amount, maintaining adequate moisture for balling and furnace.
  • Green balling of the mixed and blended product in 6 nos. of Pelletization disc includes maintaining ball size by disc rpm and moisture.
  • Indurations of the green ball in a 116mtr. Length Induration Furnace, equipped with 34 nos. of dual fired burners & subsequent handling of the discharged product includes five process fans by which adequate temperatures and pressure is maintain in six zones by varying fan speed and fan inlets damper and process dampers in furnace.Having the in detail knowledge of the control room operation, with all operating parameters to produce quality pellets.
  • Wet grinding in a 5.468
  • 9.76mtr. Wet Ball mill by maintaining parameters like ball mill feed, feed and discharge make up water, ball mill discharge density Cyclone pressure & flow ,cyclone underflow and over flow bearing temperature, mill power and close monitoring on Blaine number.
  • Dry Additive grinding in a 3.7
  • 6 mtr . Additive mill by maintaining HAG temperature, bag house outlet temperature, bearing temperature, coal lime proportion ratio and monitoring on Blaine number
  • Mixing of the iron filter cake in vertical mixer of 630 Tons capacity, this include mixing of bentonite, organic binder, coal lime and dry iron ore in proportion amount, maintaining adequate moisture for balling and furnace.
  • Green balling of the mixed and blended product in 7 nos. of Pelletization disc includes maintaining ball size by disc rpm and moisture.
  • Indurations of the green ball in a 128mtr. Length Induration Furnace, equipped with 38 nos. of dual fired burners & subsequent handling of the discharged product includes five process fans by which adequate temperatures and pressure is maintain in six zones by varying fan speed and fan inlets damper and process dampers in furnace. Having the in detail knowledge of the control room operation, with all operating parameters to produce quality pellets
  • One of the largest & fastest growing integrated steel manufacturers in India
  • During Project commissioning stage PELLET PLANT-2
  • As Shift Incharge of Pellet Plant Operation PELLET PLANT-1
  • As Control room engineer of Pellet Plant Operation PELLET PLANT-1
  • As Control room engineer of Pellet Plant Operation PELLET PLANT-2

Sr. Engineer (Operation)

Patnaik Mineral Pvt. Ltd.
10.2007 - 09.2010
  • Handled operations of 3
  • 100TPD Kilns commissioning successfully completed which are running at +90% capacities with good campaign days.
  • Well acquainted with usage of different Charge Mixes (DRI). Resourceful in managing diverse range of metallurgical activities such as evaluation of metal characteristics, production, and process control
  • 0.9MTPA DRI with 4MW WHRB

Overview

3
3
Languages
19
19
years of professional experience

Education

Bachelor Degree - Metallurgy

BPUT
Odisha

Diploma - Metallurgy

ACTE &VT
Odisha

Skills

Operations management

Team leadership

Employee performance evaluations

Cost reduction

Problem-solving

Task delegation

Team motivation

Decision-making

Time management

Workload management

Strategic planning

Project management abilities

Interests

Surfing net, Playing Cricket

Declaration

I vouch for the authenticity of above information. Place: Keonjhar DIGAMBAR SAHU

NOTICE PERIOD

3 MONTH

Personal Profile

  • Father's Name: Mr. Jagadish Sahu
  • Mother's Name: Mrs. Damayanti Sahu
  • Spouse Name: Mrs. Madhusmita rana
  • Date of Birth: 27 July 1987
  • Sex: Male
  • Marital Status: married

Permanent address

  • At/Po: Kapundi
  • Via: Saharapada
  • Dist: Keonjhar
  • State: Odisha
  • Pin: 758016

Timeline

Assistant Manager (Projects & Operation)

Essel Mining & Industries Ltd.
12.2010 - Current

Assistant Manager (Projects & Operation)

Jindal Steel & Power Ltd.
10.2010 - 11.2021

Sr. Engineer (Operation)

Patnaik Mineral Pvt. Ltd.
10.2007 - 09.2010

Diploma - Metallurgy

ACTE &VT

Bachelor Degree - Metallurgy

BPUT
DIGAMBAR SAHU17 Years Experience In Field Of Pellet Project, Operation & Refractory Work Both Straight Grate & Circular Pelletization