Summary
Overview
Work History
Education
Skills
Timeline
Generic

Dr. ABHISHEK KUMAR

ASSISTANT MANAGER
PUNE

Summary

Driven by applied research & development, I led transformative projects at Bharat Forge Ltd, pioneering KNTBF steel, Gun barrel steel, and advanced forged steel, which reduced the cost of products. Expert in thermo-mechanical processing and metallurgical analysis i.e., process-structure-property relationships in metals and alloys. My project management skills such as Six Sigma, agile scrum master, and effective communication have significantly contributed to cutting-edge research and cost reduction, showcasing a blend of technical proficiency and leadership. Well aware of IP rights, ASTM, ISO, SAE/AISI, EN, DIN and ASM's Standards.

Overview

13
13
years of professional experience

Work History

Assistant Manager

KCTI, Bharat Forge Ltd
12.2023 - Current
  • Initiated, designed, and executed development of advanced forging steel, to avoid an additional heat-treatment during production of front axle beam
  • Conducted comprehensive analysis on chemistry of alloy and TMP parameters, particularly focusing on air cooled hardened steel, using optical and SEM microstructure analysis
  • Proposed optimized chemistry and TMP parameters for new alloy include ensuring uniform surface hardening and microstructure formation
  • Spearheaded collaboration between plant and KCTI R&D Center
  • Collaborated with the management team to develop strategic plans for business growth and improvement

Tangible Benefits

  • Enhanced Manufacturing Processes: Implementation of optimized processing route leads to significant reduce in production time
  • Improved Product Quality: Implementation of optimized chemistry and TMP parameters for new alloys, enhancing the mechanical properties of the product
  • Cost Savings: Reduction in heat treatment steps leads to significant cost savings through decreased energy waste and production downtime
  • Increased Customer Satisfaction: Enhanced durability and performance of axle beam lead to longer product lifespan and improved customer satisfaction, strengthening brand reputation
  • Initiated, designed, and executed 'An Assessment of Macro (In-situ Tensile Testing), Micro Level and Scratch Test for Evaluation of Mechanical Properties of Materials'
  • Spearheaded collaboration between plant and KCTI R&D Center
  • Used industry expertise, customer service skills and analytical nature to resolve customer concerns and promote loyalty
  • Improved customer satisfaction by addressing and resolving complaints promptly
  • Major Project (Ongoing): Lead researcher of ongoing research project Development of advanced Gun Barrel steel, to reduce the production time and enhance the life of barrel
  • Collaborated with the management team to develop strategic plans for business growth and improvement
  • Developed strategy to decrease energy waste, and production downtime and drive profits.

SRF

Jadavpur University/TATA Steel
06.2011 - 11.2012
  • Worked as a Senior Research Fellow in a Ministry of Steel (GOI) and TATA Steel Ltd., Sponsored project on 'Investigation and Damage Mechanism in Bare and Coated (IF, HSIF, DP, and TRIP) Steels through In-situ Scanning Electron Microscopy'
  • Assisted in construction, installation, and training of the INSEMDEF, JU DST-TATA sponsored lab at JADAVPUR UNIVERSITY
  • Initiated, designed, executed, and performed the first in-situ deformation test (in India) for study on 'Investigation and Damage Mechanism in Bare and Coated (IF, HSIF, DP, and TRIP) Steels through In-situ Scanning Electron Microscopy' in INSEMDEF, JU DST-TATA sponsored lab at JADAVPUR UNIVERSITY
  • Spearheaded collaboration between industry and academia (between 2 principal investigators) for this work

Education

Ph.D. - Metallurgical Engineering & Materials Science

DEAKIN UNIVERSITY
Geelong Australia
08.2023 -

Master of Science - Metallurgical Engineering & Materials Science

IIT MADRAS
Chennai, India
01.2015 -

Master of Technology (M.Tech) - Materials Engineering & Technology

Jadavpur University
Kolkata, India
07.2011 -

Bachelor of Engineering - Mechanical Engineering

S.C.S.V.M.V. University
Kanchipuram, India
06.2009 -

Skills

Alloys development

Thermomechanical processing of materials using Gleeble-3800 (Physical Thermomechanical simulator)

Metallurgical analysis and characterization using optical microscope, SEM, TEM, EBSD, XRD and APT

Mechanical testing of materials, fatigue & fracture of material

Failure analysis through fractography, grain boundary engineering and microstructure -mechanical properties

Project Management

Six Sigma Methodologies

Scrum Master

Internal Auditing ISO 17025

Cost Reduction

Timeline

Assistant Manager

KCTI, Bharat Forge Ltd
12.2023 - Current

Ph.D. - Metallurgical Engineering & Materials Science

DEAKIN UNIVERSITY
08.2023 -

Master of Science - Metallurgical Engineering & Materials Science

IIT MADRAS
01.2015 -

Master of Technology (M.Tech) - Materials Engineering & Technology

Jadavpur University
07.2011 -

SRF

Jadavpur University/TATA Steel
06.2011 - 11.2012

Bachelor of Engineering - Mechanical Engineering

S.C.S.V.M.V. University
06.2009 -
Dr. ABHISHEK KUMARASSISTANT MANAGER