SANTOSH KUMAR SETHI
Babail,HR
Summary
Results-driven Mechanical Engineer with 10 years of experience in power project execution and material quality inspection and expertise in evaluating delivered materials at site. Adept at ensuring compliance with industry standards, verifying material specifications, and maintaining quality control throughout the project lifecycle. Proven ability to identify defects, manage documentation, and collaborate with suppliers and project teams to resolve quality issues. Ability to conduct inspections and tests to ensure mechanical systems meet performance and safety standards. Implementing and overseeing quality control procedures throughout the project lifecycle.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Assistant Manager
Larsen & Toubro Energy Hydrocarbon
2024.02
- Conduct detailed quality inspections of materials delivered by various suppliers, ensuring adherence to project specifications and industry standards
- Coordinate with project managers and other stakeholders to resolve technical issues and optimize project outcomes
- Implement quality control procedures and corrective actions to address material deficiencies and performance issues
- Lead execution of power projects, overseeing engineering design, procurement, and construction activities
- Identified planning issues related to construction engineering, facilitating timely resolution to prevent project delays
- Collaborated with Construction team, including HSE, Construction Engineering, Site Material Management, Quality Control, Construction Supervision, and Commissioning, to ensure seamless project coordination and assistance as needed
- Managed site queries, including material substitution requests, and liaised with Head Office or Site Engineering Team to secure technical answers when necessary
- Maintained detailed records of changes and additions made to project documents resulting from construction and commissioning requirements, ensuring accuracy until as-built drawings were prepared
- Conducted rigorous checks on conformity and congruence of technical documentation received from Head Office and made it available to Discipline Superintendent
- Analyze technical feasibility of construction work, providing valuable on-site information regarding document and material availability
- Submitted proposed design modifications to competent Head Office department for approval before executing work
- Coordinated activities of Field Specialist Engineers in response to changes in technical documents, feasibility analysis, non-conformities, and review and approval of test packages
- Maintained strong communication and collaboration with vendor representatives alongside relevant Field Specialist Engineer or Discipline Superintendent
- Collaborated with Construction Manager to plan material collection from warehouse, assessing need for purchasing in case of shortages.
Senior Mechanical Engineer
DCPL, Vedanta Aluminium Limited
2022.08 - 2023.10
- Managed quality inspection process for materials used in power projects, including testing, documentation, and supplier evaluation
- Collaborated with multidisciplinary teams to enhance project efficiency and effectiveness
- Provided comprehensive updates on work progress, identified deviations from program, and proposed solutions while seeking instructions to overcome challenges
- Ensured control of production parameters in terms of efficiency and productivity
- Supported Construction Superintendent in setting up data workflows and continuously monitored them for optimal project management
- Assisted in resolving technical problems encountered during project execution, ensuring timely resolution
- Worked closely with Construction Superintendent and Supervisors to verify quantity accounts of works, including updating man-hours and cost estimates for scope of work changes.
Piping Engineer
GE Power System India Pvt. Ltd.
2019.05 - 2022.08
- Experience in planning and organizing erection of piping systems, including sequence of operations and resource allocation
- Skills in managing on-site activities, ensuring that installations are performed according to project specifications and timelines
- Establish and manage sequence of piping erection activities to align with overall project timelines and milestones
- Supervise and direct team of piping fitters, welders, and other technicians to ensure efficient and accurate execution of work
- Conducted detailed constructability reviews of design documents, identifying potential conflicts and proposing solutions to enhance installation efficiency
- Supervised on-site construction activities, managing labor resources and subcontractors to ensure compliance with project plans and safety regulations
- Collaborated with project managers to develop and monitor project schedules, identifying critical path activities and mitigating potential delays
- Implemented quality control processes, conducting inspections and tests to verify compliance with industry standards and client specifications
- Prepared and presented progress reports to project stakeholders, addressing technical issues and providing clear updates on project status.
Site Engineer- Mechanical
PowerMech Projects Ltd.
2014.05 - 2019.08
- Assisted in execution of power projects, focusing on material inspection and adherence to quality standards
- Performed routine inspections and tests on materials and equipment, reporting findings and recommending improvements
- Supported senior engineers in project planning and implementation, gaining hands-on experience in project management and quality assurance
- Supervised mechanical system installations on construction sites, ensuring alignment with design specifications and industry standards
- Coordinated with subcontractors and vendors, facilitating material deliveries and resolving technical issues promptly
- Conducted regular site inspections and safety audits, maintaining a safe working environment and regulatory compliance
- Collaborated with project managers and design teams to resolve design conflicts and optimize installation processes
- Documented project progress, changes, and challenges, supporting clear communication and decision-making.
Education
Post Graduate in Piping Advance Engineering - Piping Design
MIT Skills
Pune, India01.2018
Bachelors of Technology(B.Tech) - Mechanical Engineering
Biju Patnaik University of Technology-BPUT
Rourkela, India01.2013
Skills
- On-Site Material Inspection & Verification
- Quality Control & Assurance
- Oil & Gas Industry Standards
- Material Specifications & Compliance
- Defect Identification & Root Cause Analysis
- Skills in conducting root cause analysis for defects or failures and implementing corrective actions
- Inspection Documentation & Reporting
- Supplier Coordination & Management
- In-depth knowledge of piping design, installation techniques, and industry standards specific to power plants (e.g., ASME, API)
- Proficiency in reading and interpreting technical drawings, schematics, and P&IDs (Piping and Instrumentation Diagrams)
- Understanding of various piping materials (e.g., carbon steel, stainless steel, P22, P91, alloys) and their applications in power plants
- Ability to develop detailed project plans, schedules, and timelines for power projects of mechanical scope
- Knowledge of welding processes and fabrication techniques relevant to piping systems, including knowledge of welding codes and standards
- Experience in managing project budgets, cost estimation, and financial oversight
- Efficiently managing resources, including labor, materials, and equipment
- Safety Standards & Procedures
Certification
- NDT level II, SCOREQC, Kerala, 2022-2027
- PMI Agile Training
- PMP Certification Training
Personal Information
- Available: Immediate
- Passport Number: Indian: N5580633
- Date of Birth: 10/03/90
- Nationality: Indian
References
Available upon Request
Languages
English
Advanced (C1)
Hindi
Advanced (C1)
Timeline
Assistant Manager
Larsen & Toubro Energy Hydrocarbon
2024.02
Senior Mechanical Engineer
DCPL, Vedanta Aluminium Limited
2022.08 - 2023.10
Piping Engineer
GE Power System India Pvt. Ltd.
2019.05 - 2022.08
Site Engineer- Mechanical
PowerMech Projects Ltd.
2014.05 - 2019.08
Post Graduate in Piping Advance Engineering - Piping Design
MIT Skills
Bachelors of Technology(B.Tech) - Mechanical Engineering
Biju Patnaik University of Technology-BPUT
- NDT level II, SCOREQC, Kerala, 2022-2027
- PMI Agile Training
- PMP Certification Training
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