DURGAPRASAD KORIPALLI
EMPLOYEE
Hyderabad,TG
Summary
Certified PM & Lean Six Sigma Black Belt professional with 16 years of extensive experience in the pharmaceutical industry, specializing in project management, technology transfer, manufacturing, digital deployment, and operational excellence. Targeting a challenging role in project management and operational excellence in the healthcare and IT domains, preferably in Hyderabad. PROFILE SUMMARY Proven track record in the pharmaceutical industry, excelling in project management and driving operational excellence. Currently working as Lead - Projects & Operational Excellence at Sanofi, leading strategic projects and continuous improvement events Skilled in technology transfer, digital transformation, and Lean methodologies; proven track record of successfully coordinating global tech transfer activities as a Project Manager Strong expertise in project initiation, requirements gathering, and project charter development Proficient at using digital tools to transform site operations and drive impactful results Proficient in implementing Manufacturing Execution Systems (MES) for enhanced operational efficiency and production control Leveraged leadership in initiating energy-saving projects and green initiatives Conducted workshops on productivity improvement using Lean methodologies Proficient in business continuity life cycle management and assessment as a site BCP coordinator
Overview
17
17
years of professional experience
3
3
Certification
3
3
Language
Work History
Collaborator, Deputy Manager
09.2016 - 10.2018
- Analytical, Communicator
- Flexible
- Adaptable
- Leadership
Project Manager
Sanofi Pharmaceuticals
HYDERABAD, TELENGANA
- New line setup &
- Technology
- Transfer)
- Lead - Projects &
- Operational
- Excellence
Senior Executive
10.2018 - 09.2020
Assistant Manager
SAP
09.2020 - Current
- Mfg
- Projects, PP PI
- SIGNIFICANT ACHIEVEMENTS Established and operationalized fill finish lines integrated with isolators, drove success from initial idea to full commercialization Spearheaded technology transfer projects for Lantus and medical devices, ensured seamless transitions and optimal outcomes Implemented SAP PP-PI, managing the entire life-cycle implementation process Successfully executed projects aimed at improving Overall Equipment Efficiency (OEE) for packing lines, resulting in enhanced productivity and performance Generated cost savings through the implementation of various impactful projects Implemented SMS standards, ensured compliance and safety protocols are met Proficient in utilizing iObeya and DGBI methodologies, leveraging them to drive efficiency and achieve business goals
Lead
Sanofi, Hyderabad
09.2020 - Current
- Areas: Leading strategic projects and continuous improvement events in alignment with the strategic deployment plans Coordinating all tech transfer key activities globally as a Project Manager Collecting requirements and developing project charters for new proposed projects Conceptualizing the annual site strategy process for the SLT team and cascading priorities to the site manufacturing facilities and shared services Utilizing digital tools to transform site operations according to the site digital roadmap and delivering impactful results Initiating energy-saving projects and other green initiatives as part of Planet Mobilization Ensuring business continuity through life cycle management, assessment, and validation as a site BCP coordinator Successfully leading the implementation of digital tools to transform site operations to improve productivity and efficiency Investigating the events/ deviations using tools such as GPS3 (GEMBA Problem solving tools – GPS3 investigator training approval is under progress), 5 WHYs, 6M, Fish bone, brain storming, 5W2H, Process & Parameters
Project Manager
Pfizer
10.2018 - 09.2020
- New line setup & Technology Transfer, Key Result Areas: Led the successful technology transfer of parenteral products for line expansions, ensured seamless knowledge transfer and continuous improvements Played a key role in selecting, procuring, and qualifying automated process equipment, that resulted in an improvement in manufacturing efficiency Transferred drug manufacturing processes from sending unit to receiving unit; selected and sized equipment as per process requirements Prepared scale-up batches, conducted process validations, and maintained exhibit batch records Executed protocols/reports related to process equipment, such as URS, Impact Assessment, DQ, FAT, SAT, IQ, OQ Leveraged expertise in Media fills, Process Validations, and their report preparations
Deputy Manager
TT
Hyderabad
09.2016 - 10.2018
- Areas: Performed feasibility assessments and gap assessments between sending unit and receiving unit Facilitated the import of technology from the mother site by playing a key role between SU & RU Commissioned and qualified compounding (DCS - Distributed Control System) - sartorius Reviewed and finalized design drawings, including GA, P&ID, and room layouts Installed, commissioned, and qualified fill finish lines and compounding vessels Monitoring production activities such as Compounding, Filtration, Washing, Filling, Component processing/ Sterilizing, Dispensing of raw materials and relevant documentation Leveraged knowledge on EQM mapping and recipe building using PCS7
Assistant Manager
Mfg
Visakhapatnam
01.2011 - 09.2016
- Areas: Defined project scope and implemented SAP PP-PI with full life-cycle implementation Worked on master data collection, review, and data migration using LSMW; authored, reviewed, and released recipes Actively participated in user acceptance tests and script executions Simulated control recipes in master recipe, monitored control recipe, and reported process messages through PI sheet Evaluated vendors for technical and commercial aspects and participated in negotiations for equipment/services Led new line setup from conceptualization to commercialization Conducted FATs for equipment’s like, fill finish lines integrated with isolators, Autoclaves, VHP, Formulation setup & Atec component processors’ Gathered requirements and implemented MES (Manufacturing Execution System)
Senior Executive
Dr. Reddy's Laboratories Limited
Vizag
07.2007 - 01.2011
- Areas: Installed, commissioned, and qualified fill finish lines, isolators, compounding vessels, solution distribution lines, and packaging lines Exhibited sound knowledge on isolators and VHP cycle development Executed and monitored production activities such as Compounding, Filtration, Washing, Filling, Component processing/ Sterilizing
- Dispensing of raw materials and relevant documentation Prepared SOPs and BMRs; conducted technical training for operators and ensured audit readiness Requirement gathering, Data Analysis and kick off for PAS-X application.
Education
PGDBA - Operations
Symbiosis
2015
M.Sc. - Chemistry
Nagarjuna University
2010
B.Sc. - Chemistry
Andhra University
2005
Skills
- Strategic Planning and
- Execution
- Process Optimization and
- Efficiency
- Quality Control and Assurance
- Risk Management and
- Mitigation
- Change Management and
- Organizational Development
- Stakeholder Management and
- Collaboration
- Regulatory Compliance and
- Guidelines
- Supply Chain Management and
- Logistics
- Continuous Improvement
- Methodologies
- Team Leadership and
- Development
- SOFT SKILLS PROJECTS UNDERTAKEN
- Sterile Oncology-Greenfield (Isolator Technology)
- Terminal Sterilization-Greenfield
- Technology transfer (Insulin & Medical devices)
- MES & eBR Project
- Continuous Improvement Projects
- TECHNICAL SKILLS
- Power BI
- MS Project
- SAP Modules
- FTPC & FTPS
- HP-ALM
- Mini-Tab
- MS Office
- Think cell
- Address:
- Flat No 412, Krishna Kunj Gardens, Suchitra Junction, Hyderabad, India
Certification
Lean six sigma Black belt from KPMG
PMP – Certification course ongoing
Intermediate certification in SMS (Sanofi Global)
Certified GPS3 Investigator (Sanofi Global)
Discover Digital “The Agile Mindset (Sanofi Global)
Discover Digital “Digital Transformation” (Sanofi Global)
Timeline
Assistant Manager
SAP
09.2020 - Current
Lead
09.2020 - Current
Senior Executive
10.2018 - 09.2020
Project Manager
Pfizer
10.2018 - 09.2020
Collaborator, Deputy Manager
09.2016 - 10.2018
Deputy Manager
TT
09.2016 - 10.2018
Assistant Manager
Mfg
01.2011 - 09.2016
Senior Executive
Dr. Reddy's Laboratories Limited
07.2007 - 01.2011
PGDBA - Operations
Symbiosis
M.Sc. - Chemistry
Nagarjuna University
B.Sc. - Chemistry
Andhra University
Project Manager
Sanofi Pharmaceuticals
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