Summary
Overview
Work History
Education
Skills
Award & Recognations
Professional Experience
Knowledge & Expertise
Timeline
Generic

Chaitanya E S K

Lead Research Engineer
Ranga, Hyderabad

Summary

Lead Research Engineer with 10 years of experience in product life cycle from design stage to vehicle launch. Expertise in developing master section(2D data) and 3D data of Automotive Interior components (Cockpit modules, Door trim and Pillar trims ) .

Overview

10
10
years of professional experience
4
4
years of post-secondary education
1
1
Language

Work History

Lead Research Engineer

MOBIS INDIA LIMITED
HYDERABAD
08.2019 - Current

Project: KIA CARENS, KIA SONNET FL, BN7i, SP2i PE, QXi

Platform: PLM, CATIA V5

Responsibilities:

  • Part owner and responsible for all design, engineering, and development activities from concept to final digital phase.
  • Checking the feasibility for A-Class surfaces by considering DFM, DFA & texture requirements.
  • Developing of master sections(2D) data for cockpit module considering engineering standards and regulations.
  • Responsible for checking style, providing styling change feedbacks to meet all the requirement and HYUNDAI & KIA Standards to styling team.
  • Preparation of DVP & DFMEA document for cockpit.
  • Responsible for BOM creation and management in PLM
  • Tooling feasibility & assembly feasibility check.
  • Responsible for checking style, providing styling change feedbacks to meet all the requirement and HYUNDAI & KIA Standards to styling team
  • Coordinating with supplier for tooling feasibility and providing styling feedback to styling team to meet tooling, graining and Fit & Finish with surrounding parts.
  • Checking supplier CAD data, providing feedback to supplier for changes, ensuring CAD data readiness for milestone.
  • Responsible for creation of various documents, reports, design review, etc.
  • Received Stellar award for SP21i PE project
  • Identified issues, analyzed information and provided solutions to problems.

Engineer

Mahindra Research Valley
CHENNAI
07.2015 - 07.2019

Project : W501, S105, C110, C101

Platform: Team Center, CATIA V5

Responsibilities:

  • Checking ergonomic, performance, safety, Mahindra technical specs, interference with environment, draft analysis on style received. Propose required sections with concept surface needed for style update to styling team.
  • Creating documents like Interface Mapping, Design Concept Sheet (DCS), and technical sign-off for vender on board etc.
  • Create engineering CAD data considering easy manufacturability, minimum use of sliders and lifters, less cycle time for assembly, no plastic defects on parts etc.
  • Solves the concerns raise at different milestone by Architecture team, CAE, NVH, BIW and all interface team and perceived quality department etc.
  • Benchmarking different vehicles, other Mahindra vehicles, same platform vehicle, and competitor vehicles.
  • Carryover parts from existing vehicle and proposed for cost reduction. Proposed to have variable thickness from 2.2mm to 2.8mm for weight reduction.
  • Received patent award on innovative idea “Cross Car Beam with Local Brackets in Vehicle” P. A. No. 201741046988.Received spot cash award for C110 for clearing all CAE requirements with less iterations

Trainee Design Engineer

Pioneer Design & Engineering Services
BANGALORE
01.2013 - 06.2015

Responsibilities:

  • Converting 2D drawings into 3D models on CATIA V5.
  • Non-Parametric model to Parametric Model.
  • Drafting 3D models with detailed dimensioning and section views for manufacturability and to update regular engineering changes.
  • Perform Draft analysis and Create Parting Line.

Education

Bachelors - Mechanical Engineering

Godavari Institute of Engg & Tech, Under JNTU
01.2008 - 01.2012

Skills

CATIA V5 & V6

Team Center & PLM

Plastic manufacturing techniques

DFMEA

AGILE methodology & JIRA

MS Excel

Interior Trim Design



Award & Recognations

  • Received Stellar award for my work in SP21i PE project
  • Received patent award on innovative idea “Cross Car Beam with Local Brackets in Vehicle” P. A. No. 201741046988
  • Received spot cash award for C110 for clearing all CAE requirements with less iterations

Professional Experience

  • 3.5 Year experience in MOBIDS INDIA LIMITED, Hyderabad from August 2019 to till date
  • 4 Year experience in Mahindra Research Valley (Through Tech M) from July 2015 to July 2019
  • 2.5 Year experience in Pioneer Design, Bangalore from Jan.2013 to Jun.2015.

Knowledge & Expertise

  • Professional Design & development Engineer with over 10 years of experience in design and Development of automotive Interior trims for major automotive industries like Mahindra & Mahindra, Hyundai & Kia
  • Ability to understand customer need in terms of styling and functionality to produce competitive product for Indian market.
  • Co-ordinate with onsite team to support for proto and material & engineering spec tests.
  • Design and development of interior trims from concept to final design as per the design requirements within the timeline.
  • Developing of master sections(2D)data for cockpit module considering engineering standards and regulations
  • Good experience on 3D design with B side features from given class A
  • Good experience on packaging, creating concept surface & creating master section
  • Well versed in working with cross functional teams like styling, architecture, Industrial team, BIW, PQ teams, GD&T, and suppliers etc.
  • Understanding of DVP & DFMEA requirement.
  • Checking for tooling feasibility & assembly feasibility
  • Understanding of Homologation requirements for Interior Trims development
  • Proposing engineering solution for concerns highlighted during validation and others.
  • Keep updated with Product Development Cycle & Milestones.
  • Knowledge of Prototyping, Manufacturing & Assembly Process of interior parts.
  • Knowledge in benchmarking, cost reduction and Weight reduction ideas and implement them which help reduce the overall Vehicle cost.
  • Responsible for CAD sign-off, BOM creation/ management, requirement compliance.
  • Applying plastic engineering in best possible manner for product development
  • Knowledge of Plastic Materials & Injection Moulding
  • Problem solving skills & ability to manage multiple tasks simultaneously

Timeline

Lead Research Engineer

MOBIS INDIA LIMITED
08.2019 - Current

Engineer

Mahindra Research Valley
07.2015 - 07.2019

Trainee Design Engineer

Pioneer Design & Engineering Services
01.2013 - 06.2015

Bachelors - Mechanical Engineering

Godavari Institute of Engg & Tech, Under JNTU
01.2008 - 01.2012
Chaitanya E S KLead Research Engineer