Gajender Singh
Paonta Sahib
Summary
A Professional Maintenance Manager having Mechanical Engineering Bechlor degree with Graduate diploma offering 11+ Years of industrial experience in Production, Maintenance, Installation , Comissioning, Project & successful team management in operations-driven roles. I Adept at scheduling facilities maintenance to minimizing operations downtime & Cost towards company and safety hazards, Also Well-versed in Machines & equipment troubleshooting or repair with focus on quality and efficiency of product.
Overview
15
15
years of professional experience
1
1
Certification
Work History
PIE Manager
Le Mei Plastic Manufacturing
08.2024 - Current
- Managed and motivated employees to be productive and engaged in work by doing permanent solution of any machines breakdown and route cause analysis.
- Accomplished multiple tasks within established timeframes by allocating proper person for each tasks and take timely follow-ups of their ongoing works.
- Maintained professional, organized, and safe environment for employees and patrons.
- Enhanced customer satisfaction by resolving timely Plant Machines and Equipments breakdowns or PM activities to avoid any production losses.
- Maximized performance by monitoring daily activities and mentoring team members.
- Cross-trained existing employees to maximize team agility and performance.
- Controlled costs towards company from Machines & Equipments spares or any parts damage by proper maintenanace plan.
- Improved safety procedures to create safe working conditions for workers or PIE staff.
- Achieved departmental goals by developing and executing strategic plans and performance metrics like monthly cost savings of 3lacs through Innovative Ideas, Automation, Kaizens, Improvements. .
- Built high-performing teams through effective recruitment, onboarding, and talent development initiatives.
- Managed budgets effectively, ensuring optimal Machines & Equipments performance while investing in necessary resources or spares.
- Reduced operational costs through comprehensive process improvement initiatives, Automation and resource management.
- Oversaw Equipments critical spares inventory management, optimizing stock levels, and reducing waste.
- Negotiated favorable terms with Machines & Equipments suppliers, cutting operational costs while maintaining quality of service.
- Managed advance budget allocations to prioritize spending on Spares parts, high-impact projects, Jigs/Fixtures optimizing resource utilization.
- Achieved significant cost savings by renegotiating contracts with key vendors for any repairing of Equipments, without compromising service quality.
- Defined clear targets & objectives for PIE Team members towards company and communicated to other production team members.
Maintenance Head
SSF Plastics India Pvt. Ltd.
07.2022 - 08.2024
- Company Overview: Currently transferred to SSF group Dehradun plants which is Plastic Bottles manufacturer of HDPE, PP for FMCG and Pharma company
- Here I am handling Production and Maintenance of machines as IBM, ISBM, Blow molding, Injection Molding, Sleeving, Assy
- Machines & Equipments like SPM, Leak Testers, Grinders, Utility Air Compressor, Chillers, AHU, Cooling Towers, Genset, Fire Fighting, power supply, water Supply, Tanks, Sewerage, Air supply equipments
- Handling whole plant maintenance or production activities as utility Area and Blow/Injection Shop floor machines/equipment maintenance during process, breakdowns, and preventive maintenance specially on JOMAR, Victor(IBM/ISBM) Injection Blow Molding and UNILOY , CMP Extrusion Blow Molding
- Done Kaizen and Poka-Yokes on Shop floor in the field of production increase, quality improved, energy, Safety and cost savings on machine and equipment
- Working on machine like Conveying system, Crane, Sleeving Machines, Conveyers, Leak Testers, Wittman IML Robots and done maintenance periodically by observing machines production reports
- Handling Maintenance of utility machines and equipments as STP, RO, FIRE PUMP, FIRE FIGHTING SYSTEM, AIR COMPRESSOR, GENSET, AC, AIR WASHERS In-house Or under AMC
- Generate a quality management system to verify or checks products defects and produce a good quality product as per customer demands & reduce breakdowns to increase productivity
- Manage or handling of IML Robots Wittman make machines and stackers installation, Automation, Drives, PLC, programming, IML setting, leveling
- Practically done maintenance or repairing of Gearbox, pumps, valves, cylinders , Induction motors etc
- Currently transferred to SSF group Dehradun plants which is Plastic Bottles manufacturer of HDPE, PP for FMCG and Pharma company
- I have reduced machines breakdowns upto our target of 2% and also reduced spares cost yearly approx 50lacs by planning and purchasing good spare parts, if repairable then inhouse repaired
- I have reduced electricity cost 2lacs monthly by implementing energy savings Kaizen and Improvement projects at Factory level in Utility or Molding Machines areas
- Recently achieve certification of SADAX and BRCG's by submitting all the maintenance related documents and physical plant visit with Auditor
Maintenance cum Production In-charge
QPLASTICS FACTORY W. L. L.
01.2021 - 06.2022
- Company Overview: QPlastics is the first company of my life newly set-up plant having whole experience of handling New Projects Factory building and be the part of all Installation/Commissioning activities
- Handling whole plant production or maintenance activities as utility Area and Blow/Injection Shop floor machines/equipment maintenance during process, breakdowns, and preventive maintenance specially on Chensong/Toshiba make Injection Molding, IBM machines of Victor make and Chenway make Extrusion Blow Molding, successful trials of all Blow and Injection Molds on all above machines
- Done Kaizen and Poka-Yokes on Shop floor in the field of production increase, quality improved, energy and cost savings on machine and equipment
- Working on machine like Dehumidifier, Crane, Electric Forklift, Wadding Machines, Conveyers, IML ROBOTS make SHINI, Electric charging Stacker and done maintenance work
- Maintenance of utility machines and equipments as STP, RO, FIRE PUMP, FIRE FIGHTING SYSTEM, AIR COMPRESSOR, GENSET, AIR WASHERS Etc
- Generate a quality management system to verify or checks products defects and produce a good quality product as per customer demands
- Manage or handling of IML Robots/stacker installation, automation, programming, setting, leveling
- Maintenance or repairing of Gearbox, pumps, valves, cylinders , motors etc
- QPlastics is the first company of my life newly set-up plant having whole experience of handling New Projects Factory building and be the part of all Installation/Commissioning activities
- Manage a team of contractors in Baddi for new company building construction/Flooring as per machines, Fire system, commissioning of Air & Water Pipeline and Electricity
- Handling of all the Maintenance Activities and planning Independently regarding new company projects and reports to GM and CTO directly
- Installation & Commissioning, Unloading of Injection Molding machines or IML Robots done independently with maintenance team
- Independently make Factory smooth-running full-on production start of Bottles, IML Jar after installation set up of IML Robots on Injection Molding Machines
SENIOR ENGINEER Maintenance
Tokai Rubber India Pvt. Ltd.
08.2019 - 12.2020
- Company Overview: Japanese MNC Neemrana, Rajasthan
- Manage a team of maintenance with responsibility for their training and development regarding machine Repairs & Maintenance related Mechanical & Electrical Breakdowns of Rubber COMPRESSION & INJECTION MOLDING (SANYU, DESHMA, ELECTRONICA, TONGYU), Assembly Line & Welding Shop Specially
- Generate machine preventive/breakdown report on daily shifts & weekly basis of ROBOTICS make YASKAWA and INJECTION/COMPRESSION MOLDING/EXTRUDERS/UTILITY
- Done Repair/Maintenance of Lathe, Drilling, Grinding, SPM press, Heating Oven, Dryers
- Working on UTILITY MACHINES, BOILER, GAS PLANT, VULCANISORS and DEHUMIDIFIER during breakdowns on shift wise basis
- Perform Repair/Maintenance of Utility Machines & Equipment's as Generators, Chillers, Cooling Tower, STP & Air Compressor and Assy press Machines
- Japanese MNC Neemrana, Rajasthan
- Make a cooling system to overcome molding machine oil temperature
- Automatic diesel filling Pump equipment make for Genset and Boiler
- Done Improvement on Compression Molding by modifying heating plate
- Gas Plant installation with supplier to reduce diesel cost and make environment free
- Boiler heating recycling project done to save costing of fuel and power consumption
MAINTENANACE IN-CHARGE
AL-SHARQ PLASTICS
05.2014 - 06.2016
- Company Overview: is my first working company out of India in Gulf
- Done Mechanical & Electrical Maintenance on HYDRAULIC/PNEUMATIC machines and LIFTERS/ELEVATOR/CONVEYER/FIXTURES/MOLDING MACHINES and IML ROBOTS make SHINI
- Working experience with abroad technician for their training, Production Process and maintenance of Molding Machines & Equipment's in Assy
- Shop as Caps Tightening, Fixtures, Conveyor, Cap Torque Testing
- Always works on company utility machines as Genset, Air Compressor, AHU, Chiller & Cooling Towers, Dehumidifier
- Working on Tool Room Machines as LATHE/ MILLING/GRINDING/DRILLING/WELDING make (Yaskawa, Toshon, I-Bell, Orbitros, Shakti, GMC, Bhavya Tools)
- Handling of DIE OR MOLD repairing machines as SPM PRESS, CNC, EDM, ECM, LASER CUTTING during Breakdown or Preventive Maintenance
- Handling production & Maintenance planning, Execution of job work cards for Injection Molding & Extrusion Blow Molding team and reporting to higher management regarding machines condition with proper documentation
- Working control on Blow Molding (KBS 750, BBM 250, MAGIC), Injection molding (FEROMATIC, HUSKY, ANGEL) & PRINTING/PACKAGING/SEALING Machines
- Is my first working company out of India in Gulf
- Make a Bearing/Bush pressing or opening handle operated machine for AL-SHARQ
- Done Automation on Assy
- Lines and Packaging by installing Robots & Leak Testers
- Done kaizen on Air Compressor to minimize oil temperature by blowing
JUNIOR ENGINEER PRODUCTION
HINDUSTAN SYRINGES AND MEDICAL DEVICES LTD.
07.2010 - 04.2014
- Manage a team of Machines operator with responsibility for their training and development regarding Production & Maintenance of KAHLE make IVC/VIGMAD/INSULIN ASSY AND SPECIALLY INJECTION MOLDING or BLOW MOLDING Machines and Robots
- Generate machines production & breakdown report on daily shifts basis & Preventive maintenance plan on weekly basis of IVC/INSULIN Assy
- & INJECTION/BLOW MOLDING Machines
- Done Repair/Maintenance of INJECTION MOLDING (150-350) Ton (Electronica, Toshiba,, Horung, Robosho) and Packing/Printing/Assy Machines, also handling of Injection Molds trials
- Robots , Stacker, Gripper and Pneumatic Fixtures Repairing/Alignment during breakdowns on shift wise basis
- Perform Repair/Maintenance of Utility Machines / Equipment's Generators, Chillers, AHU, ETP, STP & Air Compressor
- Done Poke Yoke on IVC Wing assy.to stop quality rejection of dent pieces
- Done Kaizen on Injection Molding Barrel overheating temperature equal
- Make auto chemical testing equipment for RO and Boiler Water Treatment
Education
BECHLOR OF TECHNOLOGY - MECHANICAL ENGINEERING
ARNI UNIVERSITY
KANGRA, Himachal Pradesh06.2019
GED - MECHANICAL ENGINEERING
Govt. Polytechnic Hamirpur
Hamirpur, Himachal Pradesh07.2010
Intermediate Certificate - Science Education
Govt. Sen. Sec. Nahan
Himachal Pradesh05.2007
Matriculation - Mathematical Sciences
Govt Sen. Sec. Jamna
Himachal Pradesh03.2005
Skills
- SAP
- ERP
- MS WORD
- MS EXCEL
- POWER POINT
- Process Analysis
- Preventive Maintenance
- SPM Machine Maintenance
- CNC Machines Maintenance
- Electronics Appliances Knowledge
- Electrical Fault Finding
- Cleaning Equipment Maintenance
- Tightening Equipment Maintenance
- Kaizens & POKA-YOKA, Automation
- Welding Equipment Service and Repair
- Sand & Shot Blasting Maintenance
- Washing Machines Maintenance
- Conveyors Maintenance
- LASER Sheet Cutting Machine Maintenance
- LATHE Maintenance
- Drilling Maintenance
- Surface Grinder Maintenance
- Bench Grinder Maintenance
- MILLING Machine Maintenance
- Mechanical Breakdowns Solving
- Electrical Breakdowns Solving
- Hydraulic Systems
- Pneumatic Systems
- Maintenance Documentation
- ISO , BRC G's , IATF , SADAX Audits
- Oil Dispenser , Hand Pallets Servicing
- Painting Equipment Maintenance
- HMI, PLC, SCADA Fault Tracing
- DELTA, SEIMENS, MITSUBISHI, WEBCON, INNOVANCE Programming downloading/uploading/editing
- Press Machines Maintenance
- Electrical Panels Knowledge
- Maintenance PM Planning
- TQM Maintenance
- TPM Maintenance
- Repairs of Lifters, Lifts
- Crane Maintenance
- Forklift Maintenance
- Spare Parts Purchasing
- Inventory Planning
- Blow Molding Installation
- Injection Molding Installation
- Installation & Commissioning
- Injection Molding Process Testing
- Gantry Robotics Programming
- IML Robotics Programming
- TIG, MIG, ARC, GAS, Robotic Welding
- Air Compressor Maintenance
- Genset Operation & Maintenance
- Printing & Packaging Equipment Repair
- Grinding Machines Repair
- Extruders & Co Extrusion Unit Maintenance
- Barwell & Mixing Machines Maintenance
- Plastic Injection Molding Maintenance
- Rubber Injection Molding Maintenance
- Extrusion Blow Molding Maintenance
Certification
NCC Certified, National Cadet Corp for disciplined and leadership B and C Certified.
Languages
Hindi
English
Arabic
Punjabi
Personal Information
- Passport Number: X9755315
- Date of Birth: 04/20/89
- Marital Status: Married
Additional Information
I am quick learner & goal oriented professional maintenanace cum engineering Manager having working experience in Indian or Gulf Company
Timeline
PIE Manager
Le Mei Plastic Manufacturing
08.2024 - Current
Maintenance Head
SSF Plastics India Pvt. Ltd.
07.2022 - 08.2024
Maintenance cum Production In-charge
QPLASTICS FACTORY W. L. L.
01.2021 - 06.2022
SENIOR ENGINEER Maintenance
Tokai Rubber India Pvt. Ltd.
08.2019 - 12.2020
MAINTENANACE IN-CHARGE
AL-SHARQ PLASTICS
05.2014 - 06.2016
JUNIOR ENGINEER PRODUCTION
HINDUSTAN SYRINGES AND MEDICAL DEVICES LTD.
07.2010 - 04.2014
BECHLOR OF TECHNOLOGY - MECHANICAL ENGINEERING
ARNI UNIVERSITY
GED - MECHANICAL ENGINEERING
Govt. Polytechnic Hamirpur
NCC Certified, National Cadet Corp for disciplined and leadership B and C Certified.
Intermediate Certificate - Science Education
Govt. Sen. Sec. Nahan
Matriculation - Mathematical Sciences
Govt Sen. Sec. Jamna
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