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Ganesh Khetri
Industrial Engineer
Mumbai,MH
Summary
Highly effective and goal-oriented industrial engineer with proven record of implementing process improvements using lean manufacturing techniques and always ready for new challenges and for learning & applying new trends in the industry
Overview
9
9
years of professional experience
5
5
years of post-secondary education
3
3
Languages
3
3
Certificates
Work History
Deputy Manager-Industrial Engineering
Mahindra & Mahindra (Auto Division)
Mumbai, Maharashtra
11.2017 - Current
- Identified & implemented projects to achieve annual target of productivity improvement-manpower and work content reduction
- Designing tools/fixture/storage for new program/product change/improvement, defining Scope of work & supply for sourcing/budgeting and subsequent procurement/installation/commission
- Worked with CFT for CAPEX Budget planning and CAPEX Utilization in Body assembly shop
- Created & maintained MOST routings in SAP for work content measurement and accounting
- Timely resolved day to day SQDCPM related issues of production team
- Led the CFT for long term wage settlement, negotiations between management and workers union
- BOM creation and updation for paint,body and vehicle shop
Engineering Specialist-Industrial Engineer
Ford India Pvt. Ltd.
Ahmedabad, Gujarat
06.2015 - 11.2017
- Worked upon line balancing through process sequence changes, allocation / workstation modification, NVA reduction through Kaizen for JPH ramp with the help Allocation planning tool(APT)
- Tracked and maintained model-wise utilization, VA/NVA classification data of direct labor for benchmarking and improvement idea generation Successfully led and helped Body shop production team in delivering productivity targets(labor) for 3 consecutive years
- Provided training and coaching to front line team leaders about workstation methodization & lean tools
- Led Value Stream Mapping project to reduce inventory of door sub assemblies
- Performed feasibility study for new model for Manpower requirement, existing space, storage, racking and provide optimal solution
- Generated optimized labor allocation for 5 JPH( 2nd shift) in highly automated line with capacity of 50 JPH(1st shift) using discrete event simulation tool(Simul8)
- Helped Indirect labor department(Maintenance & Quality) in establishing most efficient labor deployment model as per Global Ford Production systems.
Vehicle Launch-Industrial Engineer
Ford India Pvt. Ltd (Green field site)
Ahmedabad, Gujarat
09.2012 - 06.2015
- Participated and actively contributed for optimized workstation design, layout planning, installing and commissioning in Body shop
- Estimated direct labor (using MODAPTS) & indirect labor (as per Ford standard) and delivered as per given budgeted targets with efficient allocation as per planned capacity and takt time
- Delivered efficient labor allocation and established QPS(SOP) as per GFPS standard using digital tools(VPS-Vehicle Process Sheet, APT-Allocation Planning tool)
- Worked upon Material flow, storage layouts, line feeding route designs and MHE allocations
- Worked with Logistics team to prepare PFEP containing packaging, material streams, point of fit
- Led resolving ergonomics issues of workstation, material handling tools, transportation fixtures identified during vehicle launch builds
Education
Bachelor of Technology - Electrical Engineering
College Of Engineering, Pune
Pune 08.2008 - 06.2012
Higher Secondary Certificate - Science
Modern College Of Arts, Commerce And Science
Pune 07.2007 - 06.2008
Skills
Time & Motion Study - MOST & MODAPTS
Lean Manufacturing
Methodologies - 6 Sigma Problem,5S, RCA,Kaizen
Data Analysis and Visualization
Statistical Analysis
Value Stream Mapping
Ergonomics Analysis
Industry 40
Factory Planning
Material handling
Discrete Event Simulation
Accounting - Cost Analysis,Return On Investment
Software
CAD Software - AutoCad,NX-Ideas
Statistical Software - Minitab
Enterprise Resource Planning - SAP
Robotic Process Automation - UiPath
Discrete Event Simulation - Simul8
Ergonomics Assessment - Jack
Timeline
ASQ Lean Six Sigma Black Belt
11-2021
MOST Practitioner
01-2018
Deputy Manager-Industrial Engineering
Mahindra & Mahindra (Auto Division)
11.2017 - Current
Engineering Specialist-Industrial Engineer
Ford India Pvt. Ltd.
06.2015 - 11.2017
IMA MODPATS Practitioner
01-2014
Vehicle Launch-Industrial Engineer
Ford India Pvt. Ltd (Green field site)
09.2012 - 06.2015
Bachelor of Technology - Electrical Engineering
College Of Engineering, Pune
08.2008 - 06.2012
Higher Secondary Certificate - Science
Modern College Of Arts, Commerce And Science
07.2007 - 06.2008