Open To Work
Ganesh Manohar Shetiya
Silvassa
Work Preference
Summary
Results-driven Senior Management Professional with 21 years of engineering experience in projects, maintenance, and utilities. Expertise in managing complex projects to enhance efficiency and quality. Skilled in leveraging technology for productivity and fostering team development to meet organizational objectives. Strong decision-making capabilities with a record of delivering projects on time and within budget.
Overview
1
1
Certification
24
24
years of professional experience
Work History
Manager – Projects & Maintenance
Loparex India Pvt. Ltd.
Silvassa
02.2022 - Current
- Executed identification, planning, and implementation of CAPEX projects, aligning with strategic initiatives to enhance facility capabilities.
- Planned and managed annual budgets for CAPEX and OPEX projects.
- Tracked and controlled project progress, delivering timely updates to stakeholders to facilitate informed decision-making.
- Monitored and controlled equipment MTTR, MTBF, and breakdowns using Kaizen and RCA tools.
- Directed daily operations and maintenance activities for utility equipment viz., Steam Boilers, Thermopack, AHUs, Chillers, DG Sets, HT/LT systems (11 KV), Cooling Towers, Nitrogen Vaporizer system, Water Softener system, Water Filter Systems, Pumps, etc. & Fire Hydrant Pump room & Fire Protection system.
- Oversaw daily maintenance activities for production equipment including coating and slitting machines.
- Managed spare parts inventory for all plant equipment, supporting uninterrupted operations and maintenance activities.
- Monitoring & control of Utilities consumption (Viz., Fuel - PNG/ LPG, Water, Electricity, Air, Steam, Nitrogen),
- Plan & Implement Fuel (PNG/LPG), Energy & Water Saving initiatives by innovative ideas.
- Execute Cost Saving measures by new vendor development.
- Implemented safety standards (Viz., HIRA, ERA, QRA, Work Permits, JSA, etc.,) and ensured compliance with ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018.
- Ensuring factory compliance related to Engineering Maintenance Plant, Machinery & Equipment.
- Liaisoning with Pollution Control Board, Electricity Board, Fire Department, Industrial Development Board, etc., and ensure all statutory legal compliance.
Head - Engineering
Toray Kusumgar Advanced Textiles Pvt. Ltd.
Sarigam
09.2015 - 01.2022
- Executed turnkey project for air bag fabric manufacturing unit,with key equipment viz., Warper, Weaving WJL, Finishing & Coating lines, Inspection machine lines and Utilities comprising of Boiler, Thermopack, Softening Plant, DG Set, Air Compressor System, HVAC System, Refrigerant Chillers (Air Cooled & Water Cooled), ETP & STP.
- Managed daily maintenance of production equipment, ensuring optimal operation of finishing, coating, and inspection machines.
- Oversaw O&M activities for utility equipment including steam boilers, thermopack, AHUs, chillers, DG sets, HT/LT systems, cooling towers, and pumps, ensuring reliability and compliance with safety standards.
- Conducted safety audits on equipment, implementing corrective measures to enhance workplace safety.
- Administered spare parts inventory for plant equipment, ensuring readiness for uninterrupted operations.
- Monitored equipment performance metrics such as MTTR, MTBF and Breakdown rate by applying Kaizen and RCA tools for continuous improvement.
- Plan & Implement Fuel, Energy & Water Saving initiatives by innovative ideas.
- Evaluated vendor proposals and negotiated contracts for equipment purchases and services rendered.
- Managed a team of engineers, providing guidance, training, coaching and feedback.
- Maintained documentation to meet ISO 9001:2015 and IATF 16949 standards.
- Certified Internal Auditor for IATF 16949/ ISO 9001
- Plan and control annual budgets for maintenance and new engineering projects (CAPEX & OPEX Planning & Control).
- Ensuring factory compliance related to Engineering Maintenance Plant, Machinery & Equipment.
- Liaisoning with Pollution Control Board, Electricity Board, Fire Department, Industrial Development Board, etc., and to ensure all statutory legal compliance.
Manager - Utility
ALOK INDUSTRIES LTD.
Silvassa
06.2013 - 09.2015
- Conducted reviews and analyses of mechanical breakdown maintenance activities.
- Oversaw operation and maintenance of HVAC systems, air compressors, soft and raw water systems, and STP.
- Managed critical spare parts and optimized inventory for all HVAC and utility equipment.
- Executed facility maintenance according to plant requirements.
- Ensured maximum availability of HVAC and utility equipment through proactive measures.
- Planned and organized manpower effectively for seamless utility operations.
- Identified training needs and conducted periodic training sessions for team members.
Regional Service Head
LUWA INDIA PVT LTD
Bangalore
10.2004 - 05.2013
- Managed regional service operations to enhance team performance and client satisfaction.
- Coordinated service delivery across multiple locations, optimizing resource allocation and scheduling.
- Fostered strong client relationships, addressing concerns to ensure high service standards.
- Collaborated with sales teams to identify customer needs and propose tailored solutions.
- Provided technical support in the field, resolving escalated customer service issues efficiently.
- Developed training programs for service staff, enhancing skills and technical knowledge.
- Supervised a team of 10 field technicians, ensuring quality standards through regular onsite visits.
- Monitored inventory levels for spare parts and equipment required for customer servicing.
Purchase Engineer
PAVITHRA TOOLINGS
Bangalore
09.2003 - 09.2004
- Planned optimum inventory level of raw materials and finished goods along with tools and other consumables to avoid production delays.
- Scheduled Logistics activities for processing of raw materials, intermediate finished goods and finished goods to ensure continuous production.
- Coordinated with the production Dept. to prepare production schedules to meet monthly targets.
- Conducted Quality Control Audit of raw materials to ensure that raw materials are as per quality standards specified by clients.
- Handled escalations with the suppliers.
Sales Associate
RELIANCE INFOCOMM LTD
Bangalore
11.2002 - 08.2003
- Identified potential consumers and introduced telecom product portfolio, enhancing customer engagement.
- Identified and established dealers/DSAs for product portfolio, expanding market reach.
- Managed sales through dealers/DSAs, driving revenue growth.
- Handling grievances and ensuring that they are resolved.
- Identified Buildings of Interest (BOI) and negotiated with prospective clients to secure Right of Way (ROW) for the Broadband network.
Education
Bachelor of Engineering - Mechanical
K.L.E.'s College of Engg And Tech.
Karnataka University09-2001
Skills
- Project planning
- Project-Management/Implementation
- CAPEX Planning & Control
- OPEX Planning & Control
- Utility cost optimization
- Inventory management
- Turnkey Projects
- Statutory Compliance
- MTTR
- Implementation planning
- HVAC
- Air Conditioning
- Problem solving
- Negotiation Skills
- Team Building
- BD
Languages
- English
- Hindi
- Kannada
- Marathi
- Konkani
- Tamil
Projects
Swing Axis Pneumatic Robot, Duration : 09/2000 - 10/2001, Team Size - 5,
This project was sponsored by Rachana InfoTech, Belgaum. The primary aim of this project was automation of news print industry. The function of the robot is to lift the bunch of papers and place it on the conveyer, which is then taken to the packaging department by the conveyer. Swing axis robot has two axes of motion, namely one vertical linear motion and second horizontal angular motion. The robot is operated pneumatically. A suction cup is used to lift the bunch of paper. VAD or vacuum generators generate the necessary suction effect in the suction cup. Also the horizontal swing cylinder and the vertical linear motion cylinder are operated pneumatically.
Scholastic Achievements
- Received 'Certificate of Internal Quality Auditor for IATF 16949, ISO 9001:2015' from 'TUV Nord'.
- Received 'Safety on Site' training certificate in 2012 consisting of Fire Prevention, Transport of Heavy Loads, Tools and Equipment, Hazardous Substances, Electrical Equipment and System, Personal Protective Equipment and Welding.
- Received 'Certificate of Appreciation' in 1991 and 1993 for participation in General knowledge test conducted by Aruna Book House, Nizamabad.
- Received 'Certificate of Merit' for participation in School level Science exhibition 1995.
- Achieved 'Best Boy' for the Year-1995 at school level.
Personal Information
- Current CTC: 17.23 LPA
- Expected Salary: 20 to 25 % Growth over present CTC
- Notice Period: 30 Days
- Date of Birth: 01/29/80
Languages
English
Proficient (C2)
C2
Hindi
Proficient (C2)
C2
Kannada
Proficient (C2)
C2
Konkani
Native
Native
Marathi
Advanced (C1)
C1
Tamil
Elementary (A2)
A2
Gujarati
Elementary (A2)
A2
Accomplishments
- Best Boy of School for the Year 1995
- Certificate of Appreciation for General Knowledge Test 1991
- Certificate of Appreciation for General Knowledge Test 1993
- Certificate of Merit for School Level Science Exhibition 1995
- Safety On Site Certificate (2012) consisting of Fire Prevention, Transport of Heavy Loads, Tools and Equipment, Hazardous Substances, Electrical Equipment and System, Personal Protective Equipment and Welding
Certification
- Internal Auditor for IATF 16949, ISO 9001:2015, TUV Nord
Timeline
Manager – Projects & Maintenance
Loparex India Pvt. Ltd.
02.2022 - Current
Head - Engineering
Toray Kusumgar Advanced Textiles Pvt. Ltd.
09.2015 - 01.2022
Manager - Utility
ALOK INDUSTRIES LTD.
06.2013 - 09.2015
Regional Service Head
LUWA INDIA PVT LTD
10.2004 - 05.2013
Purchase Engineer
PAVITHRA TOOLINGS
09.2003 - 09.2004
Sales Associate
RELIANCE INFOCOMM LTD
11.2002 - 08.2003
Bachelor of Engineering - Mechanical
K.L.E.'s College of Engg And Tech.