Summary
Overview
Work History
Education
Skills
Languages Known
Timeline
Generic

GAURAV KUMAR YADAV

Mathura

Summary

Achievement-driven Professional having 13.5 Years of experience in the field of Project Management,Project Execution ,manufacturing & Operations , New Product & process Management, Technical planning, Technical Service, Process & Supplier Quality ,Operation & Maintenance in Automotive Industries.

Overview

14
14
years of professional experience

Work History

Senior Manager - Projects Execution & Facility Man

agement Euler Motors
Palwal
02.2025 - Current
  • Facility Planning & Process Planning for Production of News Models for BIW, Utility, TCF, Battery Lab & Paint Shop.
  • Expertise in Facility Management HVAC, Substation Management, Utility
  • Responsible for Project planning and execution within scheduled time. In that taking care of P2P.
  • RFQ Preparation.
  • PFMEA & PFD, Process Sheet Preparation Updation for News Models /changepoint.
  • Project Safety: DuPont safety approach for Project Execution.
  • Implementing technology & improving productivity by managing the workmen for achieving the production targets.
  • Knowledge of Safety Standards & Implement during installation work.
  • Knowledge of IATF 16949:2015, OHSAS, Fire & safety.
  • Budget Planning.
  • Coordination with suppliers for Project execution & Planning.
  • Plant Maintenance Utility Operations Planning (Utility Planning, Electric load enhancement, Electric Consumption monitoring).
  • Monitoring & Reduction of Breakdowns to achieve OEE, MTTR & MTBF.
  • Planning for Critical Machines (Spot welding, Mig Welding, Laser Welding, Cell Sorting, Compression machines).
  • Welding Fixtures development (dealt with suppliers Yantrik, Shine Robo for welding fixtures development for BOW line Setup).
  • Knowledge of Laser Cutting, Press, Fabrication required for BIW.
  • Battery Mfg experience: cell sorting, laser welding, compression machines, CDC packtester.

Senior Manager in BIW, Paint Shop Project planning & execution (Manufacturing Engineering)

Tata motors Ltd
Pantnagar
06.2018 - 02.2025
  • Facility Planning for Production of News Models.
  • Responsible for Project planning and execution within scheduled time. In that taking care of P2P.
  • Capex & Revenue Budget planning for BIW & Paint Shop.
  • Timely incurrence of Budget & asset capitalization.
  • Timely Project execution.
  • Introduction of news technology in Paint Shop.
  • RFQ Preparation.
  • Dealt with Paint shop expert suppliers like Taikisha, Kinte, NKC.
  • PFMEA & PFD Updation for News Models /changepoint.
  • BIW & Paint Shop Process sheet preparation.
  • Timely introduction of new model in Paint Shop by creating change in Facility/ Equipments.
  • News Shade development.
  • DFA Feedback to ERC.
  • ECN implementation in BIW & Paint Shop.
  • Preparing manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision-making by the management.
  • Facilitating management decision-making by preparing manuals & work instructions for production operations for the unit and maintaining reports.
  • Implementing technology & improving productivity by managing the workmen for achieving the production targets.
  • Knowledge of Safety Standards & Implement during installation work.
  • Knowledge of IATF 16949:2015, OHSAS, Fire & safety.
  • Booth Quality management to minimize dust in PA shop by maintaining Filters, cleaning services as well as Booth structure (Booth, Oven, ASU) Management.
  • Working towards Lean productivity and quality assurance through Kaizen activities, Kan-ban and PDCA cycle.
  • Perform root cause analysis and implement corrective action.
  • Recognized for projects in different parameters: Safety: Installed CO2 flooding system in Paint Storage Yard.
  • Cost Saving: Installed Thinner recovery machine for recycle the waste thinner.
  • Delivery: Reduce the Hanger factor to increase productivity.
  • Quality: Increase the surface area density to reduce paint wastage.
  • Significant Accomplishments: Completed 20 project with 20% cost reduction, 20% productivity improvement for BIW & Paint-Shop through 6 pillars using 5S, Kaizen, Visual Management, Assets Management, Standardization & Factory focus tools.
  • Completed Turnkey projects for news models.
  • Timely implementation of BSVI in Paint Shop.
  • Incident free Project execution.

Sr.Executive (unit leader) in Production & NPD Profile

Honda Motorcycles Scooter India Pvt. Ltd.
Ahmedabad
09.2015 - 05.2018
  • Augmenting operations & productivity by planning & executing operations in coordination with the other functions to ensure reduction in rejection & rework.
  • Preparing manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision-making by the management.
  • Facilitating management decision-making by preparing manuals & work instructions for production operations for the unit and maintaining reports.
  • Implementing technology & improving productivity by managing the workmen for achieving the production targets.
  • Stabilizing the product & process by conducting trials, identifying deviations & making relevant modifications.

Production Executive (Injection Moulding & Assembly Line Production)

Karam Industries (ISO 9001:2000 Certified Co.)
Sitarganj
07.2014 - 09.2015

Production Engineer

Miter & Miter Engg. Pvt. Ltd.
Rudrapur
09.2012 - 06.2014

Education

B.Tech. - Mechanical Engineering

GBTU
01-2012

12th -

Army School
Mathura, Cantt.
01-2008

10th -

Army School
Mathura, Cantt.
01-2005

Skills

  • Project Management
  • Project Planning & Execution
  • Project & Process safety expert
  • Industry 40 & Digitalization
  • Expertise in BIW Process
  • Paint Process
  • Automation
  • Shop Floor Operations & Support
  • Jig & Fixtures Development
  • DAP for new projects
  • Lean Manufacturing
  • Revenue & Capital Budget Monitor
  • Material Procurement
  • Inventory Management
  • Green field Project Management
  • SAP MM
  • SAP PP
  • BOM Validation

Languages Known

English
Hindi

Timeline

Senior Manager - Projects Execution & Facility Man

agement Euler Motors
02.2025 - Current

Senior Manager in BIW, Paint Shop Project planning & execution (Manufacturing Engineering)

Tata motors Ltd
06.2018 - 02.2025

Sr.Executive (unit leader) in Production & NPD Profile

Honda Motorcycles Scooter India Pvt. Ltd.
09.2015 - 05.2018

Production Executive (Injection Moulding & Assembly Line Production)

Karam Industries (ISO 9001:2000 Certified Co.)
07.2014 - 09.2015

Production Engineer

Miter & Miter Engg. Pvt. Ltd.
09.2012 - 06.2014

B.Tech. - Mechanical Engineering

GBTU

12th -

Army School

10th -

Army School
GAURAV KUMAR YADAV