Technical Lead for alternate tower concepts for Onshore Towers.
Responsible for concept selection and maturity of alternate tower concepts, adhering to APQP4W.
Technical Liaison for a joint collaboration between Vestas and a tower vendor to develop a concrete hybrid tower.
Instrumental in the development of the Project Development Agreement for vendors.
Writing Technical Purchase Specification (TPS) for Concrete Hybrid Towers for Vestas.
Responsible for scoping and planning the Gates and Technical Reviews for Alternate tower projects.
Responsible for resource and sprint planning for the Concrete Hybrid Tower project.
Conducting 'Steer-Co meetings' with all the stakeholders from both sides.
Carried out eigen frequency calculations for Cable Stay Tower.
Lead Engineer - FEA,
LM wind power - GE Renewables
Banglore, Karnataka
09.2022 - 04.2024
Transportation solutions, responsible for blade transportation frame structures.
Playing Project Manager role "blade transport" activity, involving scoping of work , Requirement Specification , Interface Control Document and plant co-ordination.
Hands on with route survey , resource planning & contractor management.
Initiate & perform DFMEA & come up with CTQ's based on SQDC approach.
Responsible for lifting tool process and validation for blade handling.
To perform blade stacking frame calculations for blade sea transport, as per IMO standards.
To perform Blade interface clamping calculations for Road , sea and dolly transportation.
Conducted risk assessments, Kaizen workshop and implementation in Blade interface clamping.
Solution Designer - Offshore Generators: FEA
Siemens Gamesa Renewable Energy
Bengaluru
06.2017 - 09.2022
Responsible for Segment calculations for offshore - Generator team
Posted in Denmark as Team coordinator for 9 months to Offshore - Generator FE team - INDIA
Assisting project scoping and resource allocation
Quality keeper, for overall FE generator operations
Formulated the procedure and methodology of Segment calculations (Segment Analysis Guidelines)
Load selection and coordinating with Load & controls for components
Performing design iterations in collaboration with design team (1 patent in process - Magnet Modules design)
Part of meetings with certifier to address Verification comments for Component Certification
Performing Extreme, Fatigue & transportation calculations for all joints in the generator
Senior Engineer, FEA Consultant
L&T-TS Ltd / (Deputed to) VESTAS R&D -INDIA
Chennai, India
09.2011 - 06.2017
Performed FE analysis for Nacelle components , Tower internals and generating FE reports for Certification
Executed Static (Extreme & Fatigue) calculations for Tower internals & Nacelle components for 8MW turbines.
Created certification reports, VCS comments, and action items updated for DNV GL certification.
Provided inputs for cost out projects, both material and design changes for tower platforms and other internal components
Mentored new joiners in the team and bringing them up to speed
Quality keeper, conducting peer / Final reviews
Field Engineer
Larsen & Toubro Construction Equipment Business
Madurai, india
05.2005 - 07.2007
Service area manager (Madurai region)
Responsible for 300+ hydraulic equipment maintenance & Troubleshooting
Expert in OLSS and CLSS hydraulic circuit systems
Responsible for structural maintenance and repairs
Assessing structural cracks and providing solutions
Education
Bachelor's - Mechanical engineering
Anna University
Chennai, TN
01-2011
Diploma - Mechanical Engineering
SRM Polytechnic College
Chennai, TN
01-2005
Skills
Ansys Workbench
Ansys classic
Hypermesh
Vendor Management
Project Management
Certification
PRINCE 2 - Foundation
APQP4W
Yellow belt - Lean Six Sigma
References
Satish Kumar T - SGRE - Manager - +91 95381 51114
Muthupandi P - Copenhagen Offshore Partners - +45 52157749
Professional Summary
15+ years of FEA experience, in Wind Energy industry with a bachelor’s degree in Mechanical Engineering, good hands-on in Direct drive generators & structural components, Tower primary structure and secondary structures.
Project management & Contractor management for Wind turbine components.
In-depth knowledge in Nacelle , Tower components validation & certification.
Good experience in international regulation & standards (EN, DNV & GL, IMO) for structural analysis.
Good understanding of large structure behavior and failures.
Expert in Non-linear static calculations, good hands-on in dynamic FE simulations.
Worked on tower - secondary structures platforms, ladder connections, anchor points, lift suspension beams for DNVGL certification.
Accomplishments
Nominated for best employee award for the year 2019 at SGRE
2 Patent idea submissions [ Spring loaded Magnet Module (SGRE) ; Flexible Oil Tank Mounting (Vestas) ]
Cost out calculation & implementation in Tower internals