Gouranga Mahalik
Assistance Manager In Solar Cell Production
Balasore,OR
Summary
Production & Process Management Professional with 13+ years of Experience in Manufacturing, Specializing in Process Optimization, Production Excellence, Quality Improvement,Operational Efficiency, and Profitability Enhancement. Proven Expertise in SMED, Continuous Process Improvement (CPI) ,Assistance Manager in Solar Cell Production managing end-to-end solar cell manufacturing from wet line to finished goods, with responsibility for production planning, shift coordination, and line stability, managing shift output as per target. Improves Yield, OEE, and Downtime control through Kaizen, Root-Cause Analysis (RCA) SOP discipline, and 10 Projects for production improvement. Builds team capability through L&D multi-skill training, Startup support, and Quality Control Across Clean Room Operations and Process Changes.
Overview
4
4
Languages
8
8
Certifications
15
15
years of professional experience
Work History
Assistance Manager in Solar Cell Production.
Ampin Solar One Pvt.Ltd (OD).
Bhubaneswer , Odisha
09.2025 - Current
- Supervise overall Production to Ensure that Production Schedule is Adhered to During the Shift.
- Clean Room Protocol / Clean Room Dust Count Particle Control Systems, HVAC
- Chemical Storage & Waste Management / Treatment, acid Neutralization
- To Manage & Get the Maximum Production with Minimum Downtime with Optimizing Production Efficiency.
- Daily Production Planning and Consumption Report on Daily Basis Maintain.
- Daily checking of WIP and accordingly its receiving from the store.
- Physically Availability of Shift in charge During Chemical and Gases Change in CDS/GDS Room /pocl3/TMA.
Proper Communication to Safety Department for all Jobs Related Safety Policy. - Support shift handovers by documenting priorities, constraints, and line status for the next team.
- Production checks per shift to support stable solar cell output and issue visibility.
- Coordinate daily production planning to align manpower, line readiness, and output targets across solar cell operations.
- Monitor quality control and OEE calculation to surface losses, defects, and recurring process gaps quickly.
- Drive downtime reduction and process standardization through root cause analysis, FMEA, and SMED-based improvements.
Assistance Manager in Production
Fuso Glass India Pvt.Ltd (TN).
Chennai, Tamilnadu
04.2025 - 08.2025
- Production tasks per shift to support line continuity and daily output planning.
- Coordinate shift handover management and production planning to keep work progressing across shifts.
- Apply root cause analysis, FMEA, and quality control to address recurring defects and stabilize output.
- Support process standardization through value stream mapping, SMED, and process improvement reviews.
Production Shift Engineer Deep Processes
Triveni Renewable Pvt.Ltd
Rajahmundry, AP
02.2023 - 01.2025
- Coordinate shift handover management with production planning to keep line priorities, issues, and follow-ups aligned.
- I Have Good Knowledge About Installation / Commissioning Line
- Line Wise Machine installation knowledge Like
(Loading Point, Washing Machine, All Line Conveyor, Pre-Heater,
Belt Conveyor, Coating Machine, Dryer Zone Wise, Cooling Fan) - I Know Basic View Knowledge About DWG fast view CAD Line Diagram
- I Know How Much Percentages Increase from Neck glass to Coating glass (Min 2 %.)
- Knowledge of Chemical Mix-Up Ratio and Control, Glass Coating by Roller Coating.
• Sunlight To we Received 3 types of RAY: -
1-U V Ultraviolet (5-7%) (000-380nm) Cannot See and Feel,
2- UV Ray also Protects atmosphere, Visual (43-44%) (380-740nm) Can See This Ray
3- IR Infrared Radiation Ray (35-37% (740-500nm) - Liquid Consumable Data Record for Each Shift and Update to Every Weekly / Month.
- Deep Process Consumable Data Record.
- Coating all types of Roller Life Monitoring and Update to HOD
Sr. Operator in Deep Process
Vishakha Renewable Pvt.Ltd (Guj).
Guj
04.2022 - 01.2023
- Applied OEE calculation and downtime reduction practices to identify losses and support continuous process improvement.
- Used root cause analysis, FMEA, and 5Why reviews to address recurring defects and strengthen quality control.
- Supported production planning and shift handover management to keep work instructions, priorities, and operator coordination aligned.
- Promoted process standardization using value stream mapping, SMED, and process control practices across deep-process activities.
- Coordinated quality checks and operator guidance to support consistent output and safe, organized shop-floor execution.
Team Member
Saint-Gobain Sekurit India Limited
Bhiwadi, RJ
07.2016 - 04.2022
- Bhiwadi New Plant Support with Startups & Ramp-Up
- Production Planning and Controlling the Production Line.
- Have good knowledge of New Line Startup & Check Sheet Data.
- I acquired training in how to manage new Integration line Machine Installations
- Ensured Smooth Workflow through Prompt Quality Inspections
- Implemented Most Effective Methods of Inspection.
- Acquired training in how to manage new Integration line Machine Installations
- Ensured Smooth Workflow through Prompt Quality Inspections
- Black Ceramic Printing (BCP / Silver / WP Printing / Coating) Silver- 60%, 80%, 88%)
- Adhere to the FIFO Management Standard 100%. (Screen / Enamel/ All Production)
- All Types of Screen Life/ Managements Pipelines (BCP Screen, Sliver Screen, Past Screen Also)
- Standard Operating Procedure (SOP) development.
- Basic knowledge basic knowledge about WCM in the company.
- Know three types of KAIZENS (Quick KAIZEN, SK, MK)
- Tracking OEE and Daily Yield According to our line Standard.
- Preparation of Monthly PPT with Complete Input /Output Details for Monthly Review Meeting
- Conduct Training Improvement Activities for OEE, Yield, and Volum
Trainee
NTTF LWE Program (Learn While Earn)
Sripermbudur, Tamilnadu
01.2012 - 01.2016
- Applied process troubleshooting and root cause analysis to support consistent output across Saint-Gobain training operations.
- Used OEE calculation, SMED, and value stream mapping to identify process losses and support line improvement work.
- Built familiarity with assembly, grinding, washing, printing, and tempering steps to follow line parameters and customer requirements.
Education
Bachelor of Engineering - Mechanical Engineering
Dev Institute of Management & Engineering
01-2022
Diploma - Manufacturing Engineering
Nettur Technical Training Foundation (NTTF)
01-2016
10th Board of Secondary Education - undefined
Shayam Sundar Vidya Pitha Ikarpal Balasore Odisha
Ikarpal Balasore, Odisha01-2006
Skills
OEE calculation
Value stream mapping
SMED
FMEA
Root cause analysis
Production planning
Shift handover management
Downtime reduction
Quality control
Process standardization
Shift handover management
Accomplishments
- Autonomous Management in Cutting & Grinding.
- Printing Startup tie Reduction 0.52% against the target of 0.25%.
- Enamel Consumption Reduction from 14.3gm to 14.3gm Per Glass Laminated Windshield
- Free Print edge Defects Reduction from 0.41% to 0.15% in Tempered Backlite.
- Printing Cycle time Reduction 25min to 18min per Change over Tempered Backlite.
- Printing Defects Reduction 0.22% Against the Target of 0.12% Laminated Windshield
- Powder Consumption Reduction 1.2grm to 1.0grm per Glass Laminated Windshield
- 6th No's Achieved Printing Defects Reduction In India Top Select my Project 10 (2020) In Bangalore
Certification
IATF Audit (International Automotive Task Force)
Personal Information
- Date of Birth: 03/06/1990
- Marital Status: Married
- ID Type: Passport
- ID Number: W8162143
Training
5s, Basics of Safety, Control Plan, 7qc Tools, Basic Fire,
5 Whys Analysis, Document Knowledge, First Aid Treatment,
New Model Development, Problem Solving Method,
Trouble Good knowledge of Line Balancing, Knowledge of KAIZEN,
Poka-yoke, TPM, 3M, Knowledge about OEE Calculation
Good knowledge of Presentation skills, World Class Manufacturing (WCM)
Declaration
I Hereby Declare That all Information Mentioned Above is best of my knowledge.
Timeline
Assistance Manager in Solar Cell Production.
Ampin Solar One Pvt.Ltd (OD).
09.2025 - Current
Assistance Manager in Production
Fuso Glass India Pvt.Ltd (TN).
04.2025 - 08.2025
Production Shift Engineer Deep Processes
Triveni Renewable Pvt.Ltd
02.2023 - 01.2025
Sr. Operator in Deep Process
Vishakha Renewable Pvt.Ltd (Guj).
04.2022 - 01.2023
Team Member
Saint-Gobain Sekurit India Limited
07.2016 - 04.2022
Trainee
NTTF LWE Program (Learn While Earn)
01.2012 - 01.2016
10th Board of Secondary Education - undefined
Shayam Sundar Vidya Pitha Ikarpal Balasore Odisha
Diploma - Manufacturing Engineering
Nettur Technical Training Foundation (NTTF)
Bachelor of Engineering - Mechanical Engineering
Dev Institute of Management & Engineering