Dynamic Costing Manager with 22 years of experience in BIW costing at Renault Nissan Technology Business Centre. Proven track record in cost optimization and benchmarking, leading to significant savings. Skilled in data analysis and project coordination, I drive efficiency and enhance financial performance through innovative automated costing solutions.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Costing Manager
Renault Nissan Technology Business Centre PVT ltd.
Chennai
08.2011 - Current
Head of Costing – Chassis & Body in White (BIW)Current Responsibilities
Expert in BIW Costing, capable of building cost structures from Greenfield to SOP and F4 changes.
BOM Management for Kwid and Duster projects, ensuring cost control variant-wise and providing weekly fluctuation reports to management.
Cost Optimization & Engineering Collaboration, providing insights to align financial goals with engineering teams.
Plant Added Value Cost Pilot for the AMIE region under Renault Corporate, with deep expertise in cost structuring and financial analysis.
Added Value Cost Models developed for multiple AMIE region projects, including France-based vehicles, from Greenfield to contract execution.
Chennai RNAIPL Cost Analysis, deriving an Added Value Cost structure for Kwid manufacturing, ensuring cost accuracy and efficiency.
Cost Benchmarking Expertise, conducting comparative analysis between Chennai RNAIPL and Nissan UK to identify cost-saving opportunities and propose strategic reductions.
Costing & Benchmarking Tools developed for Plant Added Value calculations, enabling plant-to-plant and vehicle-to-vehicle comparisons.
Vehicle Benchmarking Specialist, analyzing cost structures at platform and vehicle levels, identifying cost gaps, and recommending cost reduction strategies.
BOM Analysis Tool Development, enabling management to track cost variations week-to-week and model-to-model, with a detailed gap breakdown.
Digitalization & Process Automation, optimizing regular costing processes to enhance accuracy, efficiency, and robustness.
Quality System Digitalization, creating an Excel-based validation system ensuring 100% quality compliance from team members to department heads.
Current Responsibilities
Leading Chassis & BIW Team, managing workload, workforce planning, and business requirements.
Driving D2C & Cost Reduction Initiatives, guiding teams to generate cost-saving ideas and compare market vehicle costs.
Strategic Business Expansion in Japan, stayed for a month to develop offshoring business strategies and collaborate with customers for the upcoming year.
Managing a Team of 18 Members, including 2 team members deployed in Japan for the NPTP process.
Senior Process Engineer
Sungwoo Hitech INDIA Pvt Ltd
Chennai
10.2005 - 07.2011
Specialized in mechanical stamping presses and ABB robot programming (certified programmer).
Expertise in preventive & corrective maintenance, ensuring optimal equipment performance.
Hands-on experience in new production line installation and layout optimization for efficiency improvement.
Specialized in utility equipment maintenance, including forklifts and diesel generators.
Successfully implemented cooling tower layout modifications to enhance efficiency.
Strong background in continuous process improvement and cost-effective maintenance strategies.
Certified ISO and EOHS Auditor, ensuring compliance with industry standards and safety regulations.
Education
Bachelor of Mechanical Engineering - Mechanical Engineering
Dr Sivanthi Aditanar College of Engineering
Tiruchendur - Tamilnadu
05-2005
High School Diploma -
Senthil Andavar Polytechnic
Tenkasi
06-2002
High School Diploma -
Govt Higer Secondary School
Sivakasi
03-1998
Skills
BIW & Product Costing – Estimating and managing costs for vehicle components and manufacturing
BOM Management & Cost Variance Analysis – Tracking cost changes and ensuring budget control
Cost Optimization & Reduction – Identifying savings while maintaining quality and performance
Cost Benchmarking & Value Engineering – Comparing costs across plants/models and improving cost efficiency
Automated Costing & Digitalization – Developing tools to simplify cost analysis and reporting
Data Analysis & Cost Estimation – Studying trends, predicting expenses, and optimizing budgets
Benchmarking Pilot Award – Acknowledged for leading cost benchmarking studies, identifying savings opportunities across multiple plants.
Certification
Certified ABB Robot Programmer – Expertise in robotic programming and automation.
EOHS Certified Auditor – Certified in Environmental, Occupational Health & Safety auditing.
Personal Details
Date of Birth - 05-06-1978
Native - Virudhunagar- Tamilnadu
Passport - Yes
Timeline
Costing Manager
Renault Nissan Technology Business Centre PVT ltd.
08.2011 - Current
Senior Process Engineer
Sungwoo Hitech INDIA Pvt Ltd
10.2005 - 07.2011
Bachelor of Mechanical Engineering - Mechanical Engineering
Dr Sivanthi Aditanar College of Engineering
High School Diploma -
Senthil Andavar Polytechnic
High School Diploma -
Govt Higer Secondary School
Similar Profiles
Surendhar VasudevanSurendhar Vasudevan
Senior Engineer at RENAULT - NISSAN TECHNOLOGY AND BUSINESS CENTRE INDIA PVT LTDSenior Engineer at RENAULT - NISSAN TECHNOLOGY AND BUSINESS CENTRE INDIA PVT LTD
Service Manager at Renault Nissan Technology & Business Centre India Pvt Ltd.Service Manager at Renault Nissan Technology & Business Centre India Pvt Ltd.