KANUSU MOHANA RAO
ELECTRICAL ENGINEER
MIRYALAGUDA -TELANGANA,INDIA
Summary
Results-driven Electrical Engineer with over 18 years of experience in developing electrical frameworks and optimising energy efficiency. Specialises in enhancing equipment reliability through advanced technologies and effective maintenance strategies. Proven track record in fostering high-performing teams and driving operational success. Actively seeking opportunities for professional growth in maintenance, repair, and process optimisation.
Overview
5
5
Languages
1
1
Certification
18
18
years of professional experience
Work History
Dy Manager & Manager (E&I)
The India Cements Limited
MIRYALAGUDA, NALAGONDA, Telangana, India
06.2023 - 09.2026
- Managed maintenance of electrical systems for 132KV/6.9KV switch yard and substation (4 power transformers, 11 distribution transformers), cement mills(4nos Ball mills), packing plant(8nos packers), and coal handling unit (coal crusher and grab cranes), Electrical workshop,ensuring availability of plant all HT motors (KEC, CG and BHEL etc). Supervised electrical shift operations and led a team of 8 personnel and 2 engineers.
- Oversaw compliance with regulatory standards, passing all inspections without any violations.
- Managed inventory control, reducing cost and ensuring optimal stock levels at all times.
- Cultivated work environment focused on personal responsibility, continuous improvement and delivering high-quality results.
- Drove company growth with a proactive mindset and results-oriented plans for business operations.
- Installed 8nos VFD's for process fans and Bag filter fans with internal resources (materials&manpower) and improved efficiency
- By maintaining good relationship with cross functional teams "utilised some process equipment as a standby " by modifying site installations and also achieved energy savings.
- Critical location motors kept stand by at site for minimize MTTR
Sr Engineer & Assistant Manager
Orient Cement Ltd
Devapur, Adilabad,Telangana
01.2018 - 06.2023
- Managed maintenance and process support for Cement mills (roller press & ball mill) electrical systems and Electrical workshop, overhauling and maintaining 42 HT motors. Conducted laser shaft alignment on over 30 motors using a fixture laser machine, enhancing operational reliability. Supervised overhaul of more than 20 HT motors, contributing to three years of zero breakdowns (June 2020 to April 2023). Ensured availability of plant air conditioning spares, maintaining critical machines without interruptions.
Engineer-1 & Sr Engineer
Jaiprakash Associates Ltd (Andhra cements Ltd)
Dachepally, Guntur,Andhra Pradesh
01.2012 - 06.2018
- Managed maintenance and operation support for Electrical systems in Kiln and Raw Mills sections, ensuring reliability and efficiency.Spearheaded modifications of GRR panel PLC programming to Plant PLC with instrumentation department support, improving operation of process fans and increasing system stability. Implemented load segregation in power distribution system, successfully reducing overloads on Transformers and panels, resulting in a significant decrease in frequent oil leakages from transformer bushings and seals.Led transition of old coal crusher group from local to remote operation, enhancing safety, reducing manpower requirements, and achieving significant power savings.
- Conducted risk assessments, implementing control measures that improved workplace safety and health standards.
- Organised and updated maintenance data records for effective tracking of maintenance and operation information, enhancing onsite reference.
GET&Plant Engineer
Dalmia Cement Bharat Ltd
Kadapa, Andhra Pradesh
06.2008 - 06.2012
- Led shift operations and served as section engineer for cement mills, packing plant, LS crusher and mines, and 132kV/11kV 30MVA substation.Executed erection and commissioning of electrical equipment for cement mill and packing plant in new greenfield project. Achieved a reduction in packing plant power consumption from 2.3 units/ton to 1.1 units/ton.
- Managed energy consumption initiatives, achieving cost savings and enhancing environmental performance.
- Coordinated maintenance schedules across departments, minimising production downtime.
- Spearheaded root cause analysis procedures following equipment malfunctions, preventing recurrence of issues.
- Investigated equipment failures, identifying root causes and implementing corrective actions to prevent future issues.
- Updated maintenance records and logs to track the history and condition of equipment.
- Comissioning of Siemens Smart MCC's (Simocode Pro-V programming&Trouble shooting)
Education
B.Tech/B.E. - Electrical&Electronics
Gayatri Vidya Parishad
Visakhapatnam, Andhra Pradesh01-2008
Diploma - EEE
Government Polytechnic
Srikakulam, Andhra Pradesh01-2004
Class X/SSC -
ZPH HIGH SCHOOL BUDITHI
Andhra Pradesh01-2000
Skills
Technical Skills:
- Improving Equipment reliability
- Electrical equipment commissioning&Testing
- 132KV Switchyard,Substation,HT PCC/MCC panels maintenance(Siemens,Schneider&L&T)
- Expert in maintenance of Power Distribution systems & Transformers,DG sets,UPS,Battery Banks
- Relay settings expertise(ABB,SIEMENS,SCHNEIDER Micom)
- Starting & Speed control methods of HT & LT motors(GRR,LRS,SPRS,VFDs,Soft Starters)
- Root Cause Analysis & PM Check List(LLF)
- Energy management & Operational Efficiency
- Expertise in Overhauling & Laser shaft alignment of HT< motors
- Technical troubleshooting
Other Skills:
- Team leadership
- Strategic planning
- Speed,Integrity,Innovation,commitment
- Training&Development of self and team
LANGUAGES KNOWN
Telugu
Native language
English
Upper intermediate
B2
Telugu
Beginner
A1
Hindhi
Intermediate
B1
Tamil
Beginner
A1
Certification
PG Diploma In Industrial Automation Course Done At SMEC Labs Which Is Accredited By NSDC, India (Valid Upto July 2022), Electrical Supervisory License (33KV And Above) Issued By Andhrapradesh State Electricity Board (Valid Upto August 2027), Certification Of 5S Systems From Alison Online Education Academy Accreditation By CPD-UK, Cement Manufacturing process technology course completed in NCCBM,Faridabad
PROJECTS
- Dalmia Cements Kadapa-New Green Field Project:
Daily work progress following & reporting to manager, Raw power and electrical utilities arrangement, fast response for vendors, Electrical equipment testing, erecting, commissioning and trails. I am proud to be one of our team, achieved fastest green field cement plant project completion of 19months.
- Jaypee Cement (Andhra Cements Ltd)- Coal and Limestone Stacker & Reclaimers:
Executed MCC panels erection and MCC feeders' settings for smooth operations. Conducted testing and trials for LT Motors to ensure optimal performance. Proficient in logic operation of drives sequence and adept in S7-300 PLC programming for streamlined automation processes.
Awards
1. Best Hard work Employee award in Dalmia cements,
2. Good to Find award in orient cement.
3. Achieved R&R award in Ultratech Cement Ltd
4. E-Cet State 19Th Rank in Andhra Pradesh. (Education)
Work Preference
Desired Job Title
SR MANGERAssistant General ManagerLocation Preference
On-siteRemoteHybridLocation: Raipur, CTHyderabad, TGVisakhapatnam, APChennai, TNMaihar, MP
Open to relocation: Yes