Kamalesh Mondal
Belda, West Bengal
Summary
With over 27+ years of extensive experience in Plant Operations, Process Improvement, and Project Management, I have demonstrated a proven track record in implementing process improvement activities, developing SOPs, and overseeing preventive maintenance initiatives. My expertise extends to establishing robust quality monitoring processes, streamlining workflows, and cultivating a conducive work environment to optimize resource and capacity utilization while enhancing productivity and operational efficiencies. Additionally, I excel in undertaking root cause analysis of problems.
Overview
1
1
Language
28
28
years of professional experience
Work History
Asst. General Manager Plant Operation
Nature Harvest Agro Processors Pvt. Ltd.
07.2026 - Current
- Overseeing plant operations to optimise daily functions and ensure high-quality control of raw materials and finished goods, enhancing productivity and efficiency.
- Implementing standard operating procedures (SOP) and preventive maintenance practices to maximise plant efficiency, reducing downtime and improving output.
- Coordinated with the General Manager in strategic planning and execution of business plans.
- Facilitated team meetings to discuss targets, performance, and address any issues.
- Monitored inventory levels, placing orders for stock replenishment to prevent shortages.
- Applying cost-saving measures and modifications to achieve substantial reductions in expenditures and work within budget constraints.
Plant Manager
Roy Agrovets Pvt. Ltd.
MUZAFFARPUR, Bihar
04.2022 - 07.2026
- Supervising of plant operations to optimize daily functions and ensure high-quality control of raw materials and finished goods, enhancing productivity and efficiency.
- Driving productivity and material planning activities, including negotiation, vendor identification, requirement specification, and offer evaluation.
- Leading initiatives for capacity planning, productivity improvements, and technical issue resolutions, while diligently planning for materials and inventory management
- Spearheading overall project execution and ensuring timely completion along with cost egfective manner.
- Identifying production and operational losses daily and devising corrective actions to eliminate inefficiencies.
- Implementing stringent quality control systems to enhance quality, reduce rejection rates, and ensure adherence to quality standards throughout the workflow.
Plant Manager
Om Chao Biro Pellet Feed Industries Pvt. Ltd.
12.2020 - 04.2022
- Implemented quality control systems to systematically review products against technical specifications, ensuring adherence to standards & product quality. Also, optimized pellet mill output, minimized downtime, and streamlined unit consumption to maximize operational efficiency and output.
Production Manager
Ugraya Feeds & Foods Pvt Ltd.
02.2019 - 12.2020
- Developed and implemented weekly and monthly maintenance schedules to ensure the smooth functioning of equipment and machinery, reducing downtime and enhancing operational efficiency. Additionally, led process improvement initiatives aimed at optimizing pellet mill output and minimizing reprocess material, resulting in increased productivity and cost savings. Through strategic planning and proactive execution, the maintenance schedules were efficiently managed, while process improvements contributed to enhanced performance and profitability in the manufacturing operations.
Assistant Manager Mechanical
FALCON MARINE EXPORT LTD. FEED DIV.
11.2016 - 02.2019
- As the leader of the mechanical maintenance department, I spearheaded a project for a 300 MTD shrimp feed plant, overseeing its successful completion. This involved coordinating with equipment suppliers and service providers to ensure timely delivery of materials and efficient installation of machinery. Through effective communication and collaboration, I facilitated seamless coordination between all stakeholders, ensuring that project timelines were met and quality standards were upheld. Additionally, my leadership ensured that the mechanical maintenance team operated efficiently and effectively, contributing to the overall success of the project and the smooth functioning of the shrimp feed plant.
Mechanical Engineer (HOD)
NIPPAI SHALIMAR FEE D PVT. Ltd.
04.2015 - 10.2016
- Successfully completed a project for a 10 TPH fish feed plant and managed production and maintenance of fish and shrimp feed processing units.
Assistant Manager Maintenance
Hindustan Files Ltd.
12.2011 - 03.2015
- Leading the Mechanical Maintenance department, responsible for ensuring optimal equipment availability and conducting development project work. Proficient in minimizing technical and administrative issues, recommending measures to enhance maintenance operations, and maximizing equipment availability. Skilled in preparation and execution of maintenance budgets and experienced in Kaizen and 5S activities to drive continuous improvement and efficiency in operations.
Maintenance Manager
ASSOCIATED PIGMENT LTD
11.2009 - 12.2011
- Experienced in evaluating the current status of plant equipment and preparing reports to support the development of maintenance plans. Proficient in preventive maintenance and breakdown maintenance of various critical equipment, including Rotary Furnace, Lead Refining Kettles, Dust Collection System, Battery Breaking Crusher, Lead casting pump, and casting line. Additionally, successfully executed projects such as ETP installation, Refining ladle and furnace installation, Bag house and I.D fan installation, as well as Steel shed construction.
Process Operator
PEPSICO INDIA HOLDINGS PVT LTD
01.1999 - 10.2009
- Possessing extensive experience working with Self-Managed Teams (SMT) in a Total Productive Maintenance (TPM) environment, I am adept at fostering collaborative and efficient work environments. My background includes expertise in Annual Maintenance, Preventive Maintenance, and Breakdown Maintenance, ensuring the seamless operation of critical systems and equipment. Additionally, I have comprehensive knowledge of various machinery and systems, including Ammonia and Air Compressors, Trane chillers, W.T.P with R.O System, HVAC Systems, and Boilers. My experience in managing and maintaining these systems has contributed to the smooth functioning of operations and the optimization of equipment performance.
- (Beverage Industry)
Education
Diploma - Mechanical Engineering
Jnan Chandra Ghosh Polytechnic College
01-2005
secondary education -
West Bengal Board
01-1992
Skills
- Plant operations
- Project Management
- Quality control
- Budget control
- Inventory planning
- Root Cause Analysis
- Preventive Maintenance
- Manufacturing Management: Managing the manufacturing processes and workflows to optimise production output and quality
- Logistics Management: Planning and coordinating the movement of materials and products to ensure timely delivery and cost-effectiveness
- Regulatory Compliance: Ensuring compliance with industry regulations, safety standards, and environmental requirements
- Risk Management: Identifying potential risks and implementing measures to mitigate them, ensuring business continuity and resilience
- Six Sigma Green Belt Certification
- Ms Office, Auto Cad, Internet, SAP, ERP
Personal information
Languages Known: Bengali, Hindi, English
Websites, Portfolios, Profiles
https://www.linkedin.com/in/kamal esh-mondal-18887a3b/
Timeline
Asst. General Manager Plant Operation
Nature Harvest Agro Processors Pvt. Ltd.
07.2026 - Current
Plant Manager
Roy Agrovets Pvt. Ltd.
04.2022 - 07.2026
Plant Manager
Om Chao Biro Pellet Feed Industries Pvt. Ltd.
12.2020 - 04.2022
Production Manager
Ugraya Feeds & Foods Pvt Ltd.
02.2019 - 12.2020
Assistant Manager Mechanical
FALCON MARINE EXPORT LTD. FEED DIV.
11.2016 - 02.2019
Mechanical Engineer (HOD)
NIPPAI SHALIMAR FEE D PVT. Ltd.
04.2015 - 10.2016
Assistant Manager Maintenance
Hindustan Files Ltd.
12.2011 - 03.2015
Maintenance Manager
ASSOCIATED PIGMENT LTD
11.2009 - 12.2011
Process Operator
PEPSICO INDIA HOLDINGS PVT LTD
01.1999 - 10.2009
Diploma - Mechanical Engineering
Jnan Chandra Ghosh Polytechnic College
secondary education -
West Bengal Board