Summary
Overview
Work History
Education
Skills
Certification
Personal Information
Nativeplace
Languages
Disclaimer
Timeline
Generic

Kamlesh Sonawane

Kalyan

Summary

Results-driven manufacturing professional with over 8 years of experience in automotive production planning and goods manufacturing environments. Demonstrated expertise in Lean Manufacturing, continuous improvement techniques, and team leadership. Proven track record in optimizing production processes, reducing costs, and enhancing efficiency. Seeking to leverage my skills and experience to excel as an Assistant Manager.

Overview

10
10
years of professional experience
1
1
Certification

Work History

Sr. Manufacturing Engineer

Idea Forge
Mumbai
08.2021 - Current
  • Achieved production targets in line with the Annual Business Plan (ABP), consistently meeting or exceeding goals
  • Developed single piece flow lines to accommodate fluctuating requirements
  • Designed and tested new equipment, processes, procedures, and systems
  • Implemented preplanning for new projects, ensuring efficient project execution
  • Coordinated with multiple departments to maintain continuous and high-quality production without line stoppage
  • Led initiatives to achieve ZERO WAIT time in manufacturing, reducing delays and enhancing efficiency
  • Made strategic decisions on make-or-buy scenarios to streamline operations
  • Implemented 5S and Kaizen, and oversaw Poka-Yoke implementations to ensure quality and safety
  • Identified and eliminated value-added (VA) and non-value-added (NVA) activities, reducing wastage.

Sr. Production Engineer

Minda Corporation LTD
Pune
02.2016 - 04.2021
  • Conducted departmental sunrise and sunset meetings to ensure alignment with daily work management (DWM)
  • Managed setup and startup approvals for all machinery
  • Prepared and reviewed production schedules, analyzing material and equipment requirements
  • Implemented 5S and Kaizen, and oversaw Poka-Yoke implementations
  • Conducted risk and feasibility analyses in new product development (NPD) and engineering change request notification (ECRN) processes
  • Monitored and achieved production KPIs, including OEE targets, rejection rates, and changeover times
  • Maintained inventories of materials and supplies to meet production demands
  • Continuously evaluated current production activities and made recommendations for improvements.

Graduate Engineer Trainee (GET)

KLT Automotives PVT LTD
Mumbai
08.2015 - 02.2016
  • Worked on robotic welding assembly lines and high-capacity press shop operations
  • Operated CNC tube bending machines and drilling SPM for chassis side members
  • Managed automated tube manufacturing systems and chemical coating process lines
  • Implemented robotic welding systems for chassis side members.

Trainee NDT Inspector

Tubestar Oil & Gas PVT LTD
Mumbai
10.2014 - 04.2015
  • Served as site in charge at Halliburton offshore services
  • Gained expertise in drilling tools and equipment, handling various site visits, and managing API drilling connections
  • Managed cargo handling equipment and units.

Education

B.E Mechanical -

R.T.M.N. University
01.2014

Diploma in Mechanical -

MSBTE
01.2010

H.S.C (Sci) -

Mumbai
01.2007

S.S.C -

Mumbai
01.2005

Skills

  • Production Planning & Monitoring
  • Resource Management
  • Lean Manufacturing Implementation
  • Supply Chain Optimization
  • Manpower Handling
  • Project Collaboration
  • SOP & Work Instructions
  • Continuous Improvement (5S, Kaizen, TPM, VSM)
  • Problem Solving & Decision-Making
  • Team Leadership & Motivation

Certification

  • MCPE Basic (Mahindra Certified Production Engineer)
  • MCPE Advanced (Mahindra Certified Production Engineer)

Personal Information

  • Aadhar Number: 7543 9016 0688
  • Father's Name: Malhari L Sonawane
  • Date of Birth: 07/20/90
  • Nationality: Indian
  • Marital Status: Married

Nativeplace

Chinchvane, Akola, Ahmednagar, 422604

Languages

  • Marathi
  • Hindi
  • English

Disclaimer

I hereby declare that all the facts given above are true and correct to the best of my knowledge.

Timeline

Sr. Manufacturing Engineer

Idea Forge
08.2021 - Current

Sr. Production Engineer

Minda Corporation LTD
02.2016 - 04.2021

Graduate Engineer Trainee (GET)

KLT Automotives PVT LTD
08.2015 - 02.2016

Trainee NDT Inspector

Tubestar Oil & Gas PVT LTD
10.2014 - 04.2015

B.E Mechanical -

R.T.M.N. University

Diploma in Mechanical -

MSBTE

H.S.C (Sci) -

Mumbai

S.S.C -

Mumbai

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Kamlesh Sonawane