Karthick Ponnusamy
Chennai
Summary
Highly skilled and motivated Chassis Assembly Engineer with over 13+ years of experience in Vehicles Assembly Operations. Developing, and implementing various Improvements to Increase Company Productivity & Ensuring Customer Delight.Strong knowledge of Diesel,CNG Vehicles in all aspects (Troubleshooting in Micro level) and project management for New models. A proven track record of successfully completing complex projects on time.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Manager - Chassis Assembly
Ashok Leyland Ltd
Chennai
10.2010 - Current
- In charge of Vehicle Assembly line Capable of Producing (BS III,BS IV,Euro V,BS VI models & CNG Vehicles.
- New models Department Lead - All Export models (BS III,BS IV,Euro V,BS VI New models,CNG Vehicles)
- Established processes to ensure efficient workflow throughout the Assembly during BS VI migration,ESC Implementation
- TUV SUD trained Level 2 & Level 3 Expert on High voltage for Electrical Vehicles.
- Making CAPA, Mistake proof by analyzing the 4Q chart of monthly rejection trend, Internal & external customer complaints and rework trends.Data Analytics to monitor & Improve Department performance
- Department Lead for External certifications - (IATF16949,EHS(14001,45001),CII EHS,5S Excellence Awards.
Education
Bachelor of Engineering (Manufacturing) -
Anna University
04.2016
Diploma in Mechanical Engineering -
Ramakrishna Mission Students Home
06.2010
Skills
- New models Lead for Spearheading Stabilization of New models across all Platforms
- Analyzing and troubleshooting of trucks and Bus in all aspects
- TUV SUD Certified High Voltage Expert for Electrical Vehicles
- IATF 16949,EHS(14001,45001) Audit Lead for Department & EHS,5S Lead for CII Assessment for Excellence
- BS VI Trainer for Exhaust and Chassis level
- Certified Green belt for Problem Solving
- FMEA,HIRA Preparation,Handling IR issues,PPAP for New models
- SAP
- DELMIA for Vehicles Build
- MS Office
- Minitab for Problem Solving
Recent Projects
- Productionization of CNG Vehicles (Bus & trucks) without affecting Existing models
- E+2 Bus,New Gen models in BS VI Productionization
- Export models Productionization to meet market demand (BS III,BS IV,Euro V - Bus & Trucks)
Languages
- English, Full Professional Proficiency
- Tamil, Full Professional Proficiency
Awards
- Best GEMBA unit Leader,1st Place in EEI competion Q1
- Ashok Leyland - Ennore 1st Runner Up in ISQ - Basic Problem Solving convention (Chennai Chapter)
- Gold Award in CII EHS Convention
- CII 1st place in LEAPS (Leadership Excellence Award for Problem Solving) Competition
- Ashok Leyland
Certification
- Certified Six Sigma Green Belt
- TUV SUD Certified High Voltage Expert.
- Best Performer Award in Department.
Timeline
Manager - Chassis Assembly
Ashok Leyland Ltd
10.2010 - Current
Bachelor of Engineering (Manufacturing) -
Anna University
Diploma in Mechanical Engineering -
Ramakrishna Mission Students Home
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