KARTHICK M
Summary
Dynamic manufacturing engineering manager with expertise in process optimization and automation. Proven ability to enhance production efficiency and reduce costs through lean manufacturing techniques and effective supplier negotiation. Committed to driving innovation and delivering impactful solutions in product development and engineering processes.
Overview
2
2
Languages
1
1
Certification
10
10
years of professional experience
Work History
Deputy Manager – Manufacturing Engineering
ELGi Equipment’s pvt Limited
05.2021 - Current
- Executed automation projects to enhance capacity and affordability in both machine shop and assembly line.
- Increased capacity to fulfill customer demand by optimizing cycle times through VSM methodologies.
- Implemented continuous improvement and lean manufacturing techniques, establishing top-tier processes in machine shop and assembly.
- Validated PFMEA, DAP, DFM, PFD, SOP, HIRA, and AIA for new process setups to ensure compliance and efficiency.
- Streamlined supplier identification and finalized costs for subcontracting operations, enhancing procurement effectiveness.
- Oversaw CAPEX budgeting, ensuring timely project funding allocation.
- Compiled monthly progress reports outlining achievements against targets to inform stakeholders and guide decision-making.
- Managed daily operations to ensure smooth workflow and efficiency.
Product Development and Manufacturing Engineer
Aquasub Engineering
06.2016 - 04.2021
- Developed new products according to engineering drawings by selecting optimal manufacturing processes, cutting tools, and fixtures.
- Designed manufacturing processes to improve efficiency and reduce waste.
- Implemented lean manufacturing principles to streamline operations and reduce costs.
- Created NC programs using Siemens NX software to automate machining processes. by using Siemens NX software.
- Design and Development JIG and FIXTURE for CNC, 3-axis and 4-axis Machines.
- Prepared feasibility report and collaborated with team members for comprehensive assessment.
- Prepared RFQ based on customer drawings and requirements to facilitate accurate bidding.
- Developed technical documentation for engineering processes and equipment specifications.
- Performed root cause analysis on various production issues and developed corrective action plans.
Education
B.E. - Mechanical Engineering
Dr. N.G.P. Institute of Technology
Coimbatore01-2016
Skills
- Process optimization
- Lean manufacturing
- Automation projects
- Manufacturing process design
- Product development
- Root cause analysis
- Technical documentation
- Supplier negotiation
Languages
- Tamil
- English (LSRW)
Projects
- HMC+FMS Cell, Successfully Procured, commissioned on time a semi-automatic machining cell consisting of HMC machines with ASRS system resulting in 6 Manpower Optimization.
- Affordability Projects, Recurring manufacturing cost of Rs.4.8mn saved through various process optimization projects by implementing kaizens & Lean manufacturing practices – multi manning, line balancing, Cycle time optimization.
- FTR Improvement, Improved FTR from 94.3% to 98.7% by implementing SMED concepts, Poka yoke.
Personal Information
- Date of Birth: 11/24/94
- Gender: Male
- Marital Status: Married
Key Roles
- Project Management (CAPEX & OPEX)
- Lean Manufacturing
- Root Cause Analysis (RCA)
- Value Stream Mapping (VSM)
- Balancing
- Process Optimization & Improvement
- Capacity Planning & Building
- Manufacturing Process Planning
- Process Standardization
- Cost Reduction & Budget Management
- Supplier Management & Procurement
- Process Prove Out & Validation
- Kaizen Implementation
Disclaimer
I hereby declare that all the details furnished here are true to the best of my knowledge.
Languages
English
Advanced (C1)
C1
Tamil
Proficient (C2)
C2
Certification
- Lean six sigma black belt
Accomplishments
- IMTMA NATIONAL PRODUCTIVITY CHAMPION - 2025
Timeline
Deputy Manager – Manufacturing Engineering
ELGi Equipment’s pvt Limited
05.2021 - Current
Product Development and Manufacturing Engineer
Aquasub Engineering
06.2016 - 04.2021
B.E. - Mechanical Engineering
Dr. N.G.P. Institute of Technology