KARTHIK KUMAR M MECHANICAL SENIOR PROJECT ENGINEER
1/113 Kennady Street Urmelalagian (Po)Tenkasi (Dt) Tirunelveli
Summary
Over 11 years of expertise in managing greenfield project installations, focusing on equipment maintenance and operational efficiency. Proficient in EMS field and HVAC system operations, including CDA, N2 vacuum, and clean room installations. Demonstrated ability to enhance project outcomes through strategic planning and execution.
Overview
2026
2026
years of professional experience
Work History
SENIOR PROJECT ENGINEER
FOXCONN HON HAI INDIA (P) LTD, Bangalore
2021 - Current
Driving greenfield and EMS automation projects—from groundbreaking construction to full-scale commissioning.
My expertise spans the installation, alignment, and start-up of vital mechanical systems, including compressors, chillers, cooling towers, pumps, AHUs, WTP/STP, as well as nitrogen and vacuum systems. I lead projects through every phase—coordinating vendors, managing BOMs and drawings, overseeing rigorous testing, and ensuring operational safety and efficiency.
Known for my detail-oriented approach and ability to navigate complex, multidisciplinary environments, I thrive when transforming blueprints into live, high-performance facilities. Whether optimizing timelines or balancing quality and safety, I consistently deliver results.
Plant Maintenance & project Engineer
SAINT GOBAIN INDIA (P) LTD, CHENNAI
2018 - 08.2021
- Provided technical expertise throughout all phases of the project, ensuring accurate execution of designs and specifications.
- Maintained records for each project and engineering discipline.
- Monitored installation of materials and equipment for compliance with drawings and specifications.
- Completed construction tasks while providing safe working conditions, staying on budget, and meeting project deadlines.
- Reduced project timelines with proactive planning and close monitoring of progress.
- Ensured quality control for all aspects of the project, reducing defects and rework.
- Facilitated training sessions for project team members, boosting their skills and performance.
- Implemented quality control procedures, elevating standard of project deliverables.
Mechanical Maintenance Engineer
TURBO ENERGY PRIVATE LIMITED, CHENNAI
2014 - 08.2018
- Developed and coordinated effective predictive, preventive, and corrective maintenance approaches.
- Created timeline reports of maintenance activity to share with management for operational analysis.
- Managed inventory of spare parts and tools, maintaining adequate stock levels for timely repairs.
- Conducted root cause analyses to identify recurring issues, and implement long-term solutions.
- Provided technical support during the installation of new equipment, ensuring proper setup for optimal functionality.
- Responded to maintenance requests to repair equipment malfunctions.
- Reduced downtime through efficient troubleshooting and swift repairs of mechanical systems.
- Improved plant efficiency with routine inspections and adjustments to optimize performance.
- Increased equipment lifespan, conducting thorough preventative maintenance on machinery.
- Enhanced equipment reliability by performing regular maintenance, and addressing potential issues proactively.
- Ensured safety compliance during all maintenance activities, adhering to industry standards and company policies at all times.
- Completed root cause analysis, logged faults, and prepared system reports.
Education
Advance Diploma - Manufacturing Technology
Netter technical training foundation
Vellore, Tamil Nada01.2018
DIPLOMA - MECHANICAL ENGINEERING
M.S.P.V.L Polytechnic college
Pavoorchatram, Tirunelveli, Tamilnadu01.2014
SSLC -
M.M. Hrs. School
Idaikal01.2011
B.Tech - Mechatronics Engineering
Bharath Institute of Science Technology
ChennaiSkills
- Preventive maintenance of blowers and conveyors
- Project management
- Automation systems
- Vendor coordination
- Compliance monitoring
- Electrostatic precipitator maintenance
- Control of E&I equipment
- Bearing assembly and vibration analysis
- Customer audit coordination
- Total productive maintenance knowledge
- Calibration procedures for air and vacuum instruments
- 5S housekeeping methodology
- 8 TPM pillars expertise
- Pneumatic circuits and connections
- Basic robotics knowledge
- 7 QC tools proficiency
- Hydraulic systems understanding
- Troubleshooting maintenance issues
- MTTR and MTBF calculations
- Kaizen principles
SYSTEMATIC WORK
- Preparation of Preventive Maintenance Schedule
- Spare parts Assessment and Follow-up of spares
- Why-Why analysis for all Break down and take the counter measure for achieving
- Zero Break down and maintaining zero Break down and also corrective action taken
- Breakdown Analysis
- Maintenance requisition records
- Kaizen preparations and History updated (COMPAC CMMS).
NATURE OF JOB
- Attending Maintenance and Break Down in all Mechanical, Electrical Machines. And electronic Maintenance & trouble shooting of Special Purpose Machine
- Camera programming (Keyence omron, Cognex)
- Pick & place SIX Axis Robo (KUKA) handled and teeching
- Sensor handled for (Proximity sensor, Capacitive sensor, Thermal sensor, photo electric sensor, Safety sensor)
- Pneumatic cylinder and valve trouble shooting for machine
- Knowledge in calibration procedures and system for measuring instrument
- LVDT
- Load cell
- Torque meters
ADDITIONAL QUALIFICATION
- Quality inspection test (Magnetic particles test, Liquid penetrant test, Ultrasonic testing, Radio graphic testing in 3 month course completed).
- CNC (Turning) 1 Month course completed.
- Basic of Pneumatics 1-month course completed.
UTILITY MAINTENANCE
- To maintain for Utility Equipment’s as per Monthly service and AMC
- Compressor Maintenance
- Adiabatic cooling tower & Centrifugal pump
- RO Plant WTP plant operation
- Fire Hydrant Equipment handled
- LNG gas Operations Diesel
- Generator operation
PERSONAL STRENGTH
- Problem solving
- Eagerness to learn
- Hard working
- Planning for work
- Fast grasping
- Deep learning in technical function and sequence
Additional Information
License part
Nitrogen tank storage PESO Standard
DG storage PESO standard
CTO
CTE
Fire NOC
Lift safety license
Environment clearance
Hobbies and Interests
Project Executive & Operations
Projects
India's largest iPhone mobile manufacturing plant erosion and commissioning worth 2500 crs, India's largest 11KVA compressor Atlas Copco installation centrifugal and screw compressor and dryer commissioning successfully, cooling tower 350tr and diesel generator (2000kva) and AHU, FFU, FCU, and nitrogen generation plant (4000NM^3/Hr) also erosion and commission, RO plant erosion and commissioning
WORKING PROFILE
- Trouble Shooting of Mechanical, Electrical, Pneumatics & hydraulics problems.
- Rectifying the problems during Installation and Commissioning of Machine’s Involved in the Installation
- Executing Preventive Maintenance Schedule to avoid Major Break downs of the Machine’s
- Having good capabilities in attending huge breakdowns individually
Languages
- Tamil
- English
DECLERATION
I hereby confirm that the above-furnished information is true to the best of my knowledge and belief
Yours faithfully
M. Karthik Kumar
SPECIALIZATION
- CORE TECHNICAL SKILLSCentrifugal Air Compressor (Installation & O&M)
Nitrogen (N₂) Generation & Distribution System
Chiller Plant (Air Cooled / Water Cooled)
Clean Room HVAC Systems
Desiccant & Refrigerated Air Dryers
AHU / FFU / FCU Installation & Operation
Clean Room Class (ISO 5 to ISO 8)
Preventive & Breakdown Maintenance
SOP, Safety & Energy Optimization
- Easy to analysis the maintenance problem
- Using the 7 QC Tools
- Pneumatic system and circuit
- Create the pneumatic circuit using AutoCAD and Pneumatic Festo application
- Hydraulic system & circuit
Timeline
SENIOR PROJECT ENGINEER
FOXCONN HON HAI INDIA (P) LTD, Bangalore
2021 - Current
Plant Maintenance & project Engineer
SAINT GOBAIN INDIA (P) LTD, CHENNAI
2018 - 08.2021
Mechanical Maintenance Engineer
TURBO ENERGY PRIVATE LIMITED, CHENNAI
2014 - 08.2018
Advance Diploma - Manufacturing Technology
Netter technical training foundation
DIPLOMA - MECHANICAL ENGINEERING
M.S.P.V.L Polytechnic college
SSLC -
M.M. Hrs. School
B.Tech - Mechatronics Engineering
Bharath Institute of Science Technology