Manufacturing professional with expertise in quality management and process optimization. Proven track record in implementing quality management systems and conducting compliance audits. Focused on improving operational performance and facilitating collaboration between engineering teams and external partners.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Deputy Manager
Califonix Tech & Manufacturing Pvt. Ltd
Noida
11.2022 - Current
Conducted trials and monitored results of new model processes to pinpoint improvement opportunities.
Enhanced line balancing through effective cycle time management.
Boosted productivity and quality via regular kaizen implementation and poka-yoke techniques.
Facilitated communication with ODMs and customers to align product requirements and strengthen market reputation.
Managed Engineering Change Notices (ECNs) in response to ODM recommendations and customer approvals.
Prepared production lines for new models adhering to ODM specifications and standards.
Executed product and process audits, ensuring compliance with quality standards.
Planned and implemented a comprehensive quality management system across operations.
Senior Engineer (QMS)
UKB Electronics Pvt Ltd
Noida
08.2019 - 10.2022
Managed quality management system, MSA, SPC, and MRM data collection with document control.
Prepared and updated standard procedures to ensure compliance and operational excellence.
Coordinate the review of QA procedures associated with plant continuous improvement initiatives.
Quality improvements using various Kaizen & Poka-Yoke.
Facilitated quality circle discussions using 7 QC tools to enhance team collaboration.
Maintained calibration of equipment according to the calibration plan.
UKB Electronics Pvt. Ltd. is an IATF 16949 : 2016, ISO 9001:2015, ISO 14001 : 2015 & ISO 45001 : 2018 Certified company and a front runner when it comes to manufacturing and supplying Wires, Cables, Wiring Harness, Power Cords, Mobile Accessories and many other Electrical & Electronics Products in India and global market since 1996.
Engineer (Process Quality)
Elcomponics Sales Pvt. Ltd
Noida
09.2017 - 07.2019
Implemented stringent quality control systems to reduce rejection and rework levels.
Utilized 7 QC tools, Kaizen, and poka-yoke to drive quality improvements.
Conducted daily production-quality meetings to address ongoing issues and implement solutions.
Ensured adherence to quality standards with self-inspection along assembly lines.
Conducted process and product audits to maintain high standards.
Prepared quality control reports, verifying first part approval and PDI reports to ensure compliance with quality standards.
Developed 8D reports addressing external customer concerns and analyzing internal top three defects for continuous improvement.
Assistant Engineer (Process Quality)
Motherson Sumi Systems Ltd
Noida
09.2013 - 07.2017
Conducted daily defect analysis using fact finding sheets to identify root causes and led quality meetings to address issues.
Monitored change management processes to ensure compliance with industry standards and enhance operational efficiency.
Performed process and product audits to identify improvement opportunities.
Implemented 5S management practices to enhance workplace organization.
Prepared daily, weekly, and monthly reports to analyze trends in operational performance and support decision-making.
Collaborated with stakeholders at Motherson Sumi Systems Ltd. (MSSL), a leading automotive wiring harness manufacturer in India.
Education
B. Tech - Electronics & Communication Engineering
The Council of Engineering Technology
India
01-2019
Diploma - Electronics Engineering
Govt. Girls Polytechnic Bareilly
Bareilly
01-2013
Senior Secondary - Non-Medical
N. M. Jain Inter College
Budaun
01-2010
Matriculation - PCM
M. R. H. S. School
Budaun
01-2008
Skills
SAP S/4HANA MM expertise
Quality management systems
Product launch strategies
Quality assurance
Process improvement
Engineering change management
Certification
Certification of Course of Computer Concepts from the National Institute of Electronics & Information Technology.
Certification of IATF 16949:2016 - QMS Specifics for the Automotive Industry (Sub Mastery)
Certification of ISO 9001:2015 Internal Auditor Course (Sub Mastery)
Certification of ISO 45001:2018 Internal Auditor Course (Sub Mastery)
Certification of ISO 14001:2018 Internal Auditor Course (Sub Mastery)
Certification of IMS Internal Auditor Course (DQS)
Certification of AIAG VDA FMEA (Sub Mastery)
Certification of APQP, PPAP, MSA, SPC (Sub Mastery)
Certification of Problem Solving Tools (8D/A3, Basic & New 7 QC Tools) (Sub Mastery)
Core Competency
Establishing Quality Systems & Implementing Quality standards throughout the Organization.
Management of New Product Introduction through Gantt Chart to launch New models within defined timeline.
Facilitating customer audits for prototype development and mass production.
Identification of Training needs for all work-force related to product & process requirements.
Proficient in managing on-time delivery of all projects, within the scope and budget.
Establishing processes & SOPs, streamlining workflow and creating work environment to enhance productivity; familiar with the implementation of 5S/6S, Kaizen, Poke-Yoke, IATF, ISO, PFMEA.
Managing relationship between in-house production department and vendors for the flawless execution of Projects.
Proficient in managing Internal/External audits, Social Compliance & Certification audits.
Raising a red flag for any delays in the project and enforcing timely task completion through escalation.