KUMARAN R
Mechanical Design Engineer
Bangalore
Summary
Mechanical Design Engineer with 3.5+ years of experience in mechanical equipment design, 3D modelling, engineering drawings, BOM creation, and manufacturing documentation. Skilled in Autodesk Inventor, AutoCAD, SolidWorks, and Creo. Strong knowledge of GD&T, material handling systems, and manufacturing processes including sheet metal, casting, and machining. Experienced in PLM, engineering change management, and collaborative design with cross-functional teams.
Overview
3
3
years of professional experience
3
3
Languages
Work History
Design Engineer
Merritt Innovative Solutions India Pvt Ltd
07.2023 - Current
- Company Overview: Client Location – Buhler India Pvt Ltd
- Developed 3D models and detailed drawings using Autodesk Inventor as per Buhler standards.
- Led New Product Development (NPD) of Groats Cutter, enhancing performance and reducing reflux.
- Managed Engineering Change Requests (ECR/ECO) via PTC Windchill, reducing process time by 30%.
- Created and maintained EBOMs, ensuring accuracy and alignment with documentation.
- Applied GD&T and tolerance stack-up analysis to improve manufacturability and reduce defects.
- Designed and optimized mechanical sub-assemblies, enhancing cost efficiency and reliability.
- Collaborated with global cross-functional teams to integrate DFM/DFA principles into the product lifecycle.
- Performed risk assessment and mitigation strategies, reducing failure rates in production.
- Validated designs through prototyping, verification testing, and iterative improvements.
- Achievements:
- Redesigned Rotary Break Mill, improving efficiency by 20% and durability.
- Successfully launched 3 new product variants within 6 months.
- Reduced part rejection rate by 12% through improved GD&T and tolerance checks.
Design Engineer
Yellowstone Engineers India Pvt. Ltd
09.2022 - 07.2023
- Designed custom material handling equipment such as C-hooks, grab buckets, transfer cars, and sheet pack lifters.
- Created 3D models, detailed 2D drawings with GD&T, and performed kinematic and clash analysis.
- Generated Excel and Inventor BOMs in alignment with customer and manufacturing requirements.
- Supported manufacturing teams with design clarifications and ensured quality compliance.
- Achievements:
- Standardized drawing templates and reduced detailing time by 20%.
- Resolved critical fitment issues during manufacturing by improving clash analysis.
- Enhanced BOM accuracy, reducing rework and material mismatches.
Education
B.E. - Mechanical Engineering
PMC College, Anna University
01.2021
Diploma - Mechanical Engineering
Sri Annai Polytechnic College, Anna University
01.2017
Skills
CAD Software: Autodesk Inventor, AutoCAD, SolidWorks, Creo
Timeline
Design Engineer
Merritt Innovative Solutions India Pvt Ltd
07.2023 - Current
Design Engineer
Yellowstone Engineers India Pvt. Ltd
09.2022 - 07.2023
B.E. - Mechanical Engineering
PMC College, Anna University
Diploma - Mechanical Engineering
Sri Annai Polytechnic College, Anna University
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