M BASKAR
ElectroChemical Engineer
Summary
Aspiring B.Tech Electrochemical Engineer looking for career in Electrochemical Power Source Industry (Advanced Cell Manufacturing) that paves way for professional growth & development.
Overview
17
17
years of professional experience
1
1
Certificate
4
4
Languages
Work History
Senior Manager-Quality Assurance
Ola Cell Technologies
12.2023 - Current
- Layout Establishment of IQC & IPQC laboratory inclusive of Analytical / Physical Instruments through optimizing Lab Layout / activity reduction
- Implementation of QM module in IQC and IPQC / FQC / OQC process
- Completion of SAT for upcoming new machines in the process
- Stabilization of all process parameters to make 4680 cell – Mixing, Calendaring, Slitting, Vacuum drying, Winding, Assembly, Electrolyte Filling, Charging (2 stage Filling Process, Ultrasonic Sealing, FQC, OQC & Final PDI
- Improve Process Capability in Calendaring Process (dry coating process) to address the mass loading issue while making electrodes
- Recruitment & training associates to upgrade their skill level in the process pertaining to QA Checks in IQC, IPQC to PDI
- Establish Quality System Procedures from IQC to PDI as a part of IATF 16949 requirement.
Senior Manager-Quality Assurance
Exide Industries Limited
07.2011 - 11.2023
- Reducing the warranty failure & improve the outgoing quality of the products
- Co-ordination with R&D team in new product development (NPD) making the product viable for manufacturing & customer friendly
- Reduction in Casting rejection by >50% there by improve metal yield and product output.
- Ensure the laboratory operations done as per control plan
- Handling Customer Audits & inspection. Improved Partner Quality Audit Score of Indus (Telecom) from 59% to 92%.
- Handled many of the industrial business customers like Indus, BIL, ATC (Telecom) Novateur, Eaton, Schneider Electric (UPS) PGCIL, ONGC, Metro (Projects)
- Customer Site Visits to enrich their knowledge in electrochemical power sources, address their queries & any complaint redressal.
- Supplier Audit & ensure supplier rejection within control. Periodic audits at vendor end to improve incoming product quality & consistency. Implementation of QM Pillar activities for TPM in the factory
- Cost reduction / Turnkey Projects in terms of reducing cost through reducing scrap, improve first time Yield across the processes, Metal Savings Projects, Cycle time reduction etc. thereby saving ₹18Crore / Annum.
Deputy Manager
Luminous Power Systems Limited
11.2009 - 07.2011
- Rejection reduction (Recoverable & Non-recoverable) in each stage
- Conducting QA rating Audit on weekly basis & rectification of non-conformity in the process & stage wise through continual improvement
- Coordinating with development team to establish process parameters for new products
- Reduction in Warranty Claim (Manufacturing defects) of our products through coordinating with service team
- Monthly Vendor Audits for last 2 vendors as per vendor Quality rating
- Implementation of TQM activity throughout the process
- Improving the skill level of sub-ordinates through training program
Assistant Manager
Su-Kam Power Systems Limited
01.2008 - 11.2009
- In-Process: Rejection Analysis in each stage & improvements required to reduce the same
- Doing process audit and identifying the deviation/abnormalities in the process
- Process Trouble Shooting
- Assuring the Quality of the product (stage wise)
- Tear Down & Failure Analysis (month wise) of our battery products and enriching the people in shop floor the reason of rejection
- Training the employees / workers by giving them seminars/handouts/pictorial representations/Work Instruction etc
- Reducing rejection in outgoing PDQA stage
- Coordinating with design team in stabilizing the manufacturing process of new product
- Incoming Quality Control: Reducing the incoming rejection level
- Doing Vendor Quality Rating (Monthly)
- Periodic Vendor Audit to improve their outgoing quality level
- Testing Lab: Handling electrical testing laboratory & conducting the electrical tests as per national & international standards
- Simulation of tests conforming to the field conditions
- Customer Assurance: Aiding Product Customer Support – Study of Field Analysis Report and improving the process conforming to the customer requirement.
Senior Executive
Timex Watches Ltd.
01.2007 - 01.2008
- SCM planning as per marketing monthly Plan (150 different models & 1 lakh watches)
- Meeting production target as per schedule (100% compliance)
- Generate monthly and weekly plans
- Ensuring output meeting Quality requirements
- Regular audit at Vendor Audit to check process compliance as per defined SOP.
Engineer
HBLNIFE Power Systems Ltd.
- Identifying the cause of failure of the battery and its remedy to overcome it to meet the customer specifications
- Evaluation of new products as per the customer requirements in co-ordination with design team
- Evaluating various performances of the battery as per national and international standards.
Education
B.Tech (Chemical and Electrochemical Engineering) -
Central Electrochemical Research Institute, Karaikudi.
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XII Std. (State Board) - Bio-Maths
N.S. Hr. Sec. School
Theni DistrictX Std. (State Board) -
Nadar Saraswathi Higher Secondary School, Theni.
Skills
Six Sigma (DMAIC Approach), Yokoten, Jidoka, APQP, TPM, Automotive Core Tools, Customer Complaint Solving through 8D, 12 Step Q Problem Solving Approach, LPA
Accomplishments
- Hands On Testing Experience on Electrode Manufacturing Process
- Performer of the year 2019 (among 3 plants in Exide).
- Reduction of Warranty by 30% in Industrial VRLA Plant
Certification
Internal Auditor - IATF
Timeline
Internal Auditor - IATF
02-2024
Senior Manager-Quality Assurance
Ola Cell Technologies
12.2023 - Current
Senior Manager-Quality Assurance
Exide Industries Limited
07.2011 - 11.2023
Deputy Manager
Luminous Power Systems Limited
11.2009 - 07.2011
Assistant Manager
Su-Kam Power Systems Limited
01.2008 - 11.2009
Senior Executive
Timex Watches Ltd.
01.2007 - 01.2008
Engineer
HBLNIFE Power Systems Ltd.
B.Tech (Chemical and Electrochemical Engineering) -
Central Electrochemical Research Institute, Karaikudi.
XII Std. (State Board) - Bio-Maths
N.S. Hr. Sec. School
X Std. (State Board) -
Nadar Saraswathi Higher Secondary School, Theni.
Personal Information
- Passport Number: P7196875
- Father's Name: R.MANI
- Date of Birth: 10/06/81
- Gender: Male
- Marital Status: Married
References
Dr. Mayavan Sundar, Scientist, Batteries and Fuel Cells Division, CECRI, Karaikudi
Disclaimer
I hereby declare that the information and facts given above are true and correct to the best of my knowledge and belief.
Personal Information
- Passport Number: P7196875
- Father's Name: R.MANI
- Date of Birth: 10/06/81
- Gender: Male
- Marital Status: Married
References
Dr. Mayavan Sundar, Scientist, Batteries and Fuel Cells Division, CECRI, Karaikudi
Disclaimer
I hereby declare that the information and facts given above are true and correct to the best of my knowledge and belief.
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