SAP - MM
M. RAMESHKUMAR
Assistant Manager -Quality
Gingee
Summary
Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.
Overview
19
19
years of professional experience
Work History
Assistant Manager (In Process ,FI and Customer QA)
Super Auto Forge Pvt .ltd
05.2011 - Current
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Improved customer satisfaction by addressing and resolving complaints promptly.
- Developed strong working relationships with staff, fostering a positive work environment.
- Promoted teamwork within the workplace by encouraging collaboration among staff members on various project tasks.
- Implemented staff training programs, enhancing product knowledge and improving customer service skills.
- Improved customer satisfaction by resolving complaints and inquiries promptly.
- Engaged with customers to gather feedback, using insights to improve service and product offerings.
- Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
- Launched quality assurance practices for each phase of development
Sr. Engineer ( Final Inspection)
SuperAuto forge pvt ltd
05.2011 - Current
- Responsible for supplier validation audits, with supplier support and supplier advanced product quality planning (APQP).
- Work with Engineering (Design and Manufacturing Engineers) team to define process parameters and criteria to ensure supplier process capability is effective to meet product and process requirements.
- Lead the supplier approval process by assessing manufacturing capabilities.
- Support new product launches to ensure that supplier quality meets the required standards.
- Facilitate root cause analysis and corrective action of supplier quality issues.
- Perform on-site supplier visits for root cause analysis and verification of correction action of supplier quality issues.
- Collate and evaluate supplier quality data to identify process improvement opportunities within the supply chain.
- Work with the supplier directly, create correction plans to address process failures.
- Review supplier manufacturing process, collaborate with suppliers on process improvement and value enhancement opportunities.
- Promote the use of customer preferred techniques for continuous improvement such as lean, SIX-Sigma, Poka-Yoke (Error Proofing), Measurement system analysis (MSA), and process Failure Mode and Effects Analysis (PFMEA).
- Provide concise, complete and accurate documentation of inspection results relative to area of responsibility. In appropriate functional areas, this refers to supporting inspection and test status requirements defined by regulation, engineering product specification or control plans, Production part Approval Process (PPAP) approval or product warrant submission (PSW).
- Facilitate the escalation of unreserved supplier quality issues with in assign projects and suppliers.
- Support the quality Manager to monitor and report on supplier product quality and performance.
- Deliver training of quality awareness.
- Report on Key Performances indicators (KPIs) in order to adhere to process and prevent occurrence of any non-conformity relating to product process or system.
- Assist with first off sample approvals.
- Participate in cross-functional teams in the development of new products (CFT) and changes related to current products in meeting customer requirements.
- Manage and coordinate supplier Parts Per Million (PPM), Supplier problem solving on time, cost recovery and supplier warranty indicators.
- Lead Quality audits.
- Special projects as required.
- Contribute to continuous improvement activities.
- Quality control of work by appropriated reviews.
- Support and lead process improvement at project meetings and to clients.
- Undertake personal continuous training and development.
- Perform root cause analysis and resolve problems.
- Role: Sr. Engineer (Supplier quality)
- General and Tasks Management:
Final inspection and Supplier Quality Engineer
TEXMO PUMPS
04.2007 - 09.2010
- Preparation of Inspection plans Final inspection monitoring.
- Experienced in core tools such as APQP, PPAP, FMEA, MSA, SPC approaches.
- Hourly samples collection from the line and carrying out inspection activity as per the inspection plan.
- Conducting SPC studies for the critical parameters by Minitab software and recording them for audit requirements.
- Conducting final inspection, Approve & verify the FOA, patrol inspection report and pre control chart at shop floor.
- Responsible to submit 8D reports and why, why analysis to Customer.
- Responsible for NC handling, immediate containment actions and preparation of quality alerts. Data management of all NC reports and presenting them to higher management in weekly & monthly reports with appropriate actions.
- Responsible for customer audits, supplier audit, product audit, process audit, Dock audit, layered process audit 1 and 2 & special inspections using Contour, Roughness Tester, Surface finish inspections.
- Preparation APQP time plan with Supplier and Internal cross functional team.
- Manufacturing feasibility study with Supplier and Designer.
- Responsible for production trial, SPC studies and PPAP run.
- Review of all 18 PPAP documents and sign off in supplier PSW.
- Process setup and validation for new product at our own plant.
- New product development at supplier end. with aid of PIR, SPC, Run at rate and PPAP trial at supplier.
- Rejection & Rework discuss with Quality head & (Supplier) Responsible for conducting supplier process and product audit as planning, and continue improvement.
- Responsible for setup approval & patrol inspection in machining & grinding process.
- Responsible for conducting Manufacturing process audits, Product audits & timely joint inspection with customers.
- Monitoring Rejection/Rework Trends, SOP, Quality alert, defining department objectives.
- Responsible for, Internal quality audits, Manufacturing Process Audits.
- To solve the problem by approaching 7QC tools. And Good Practice in “3c, 5s” Concepts.
- Responsible for NC handling, immediate containment actions and preparation of quality alerts.
- Responsible for conducting Poisson test, final Inspector Evaluation and Skill matrix, Dock audits & product audits.
- In house quality review (line inspectors and Final inspectors).
- Achievements / Tasks:
Education
Diploma - Mechanical Engineering
Anna University
KOTHAGIRI04-2005
Skills
Supplier Assessment Audits
QMS Audit
Customer PPAP and 8D activities
In process quality control
IATF 16949
RFQ/PPAP stage/Cycle audit along with OEM
SAP MM
Customer audit
PDCA activities
Final inspection
Process flow diagram
Quality standards
Knowledge of quality systems(QMS)
Knowledge of Advanced Product Quality Panning (APQP), Production Part Approval Process (PPAP), Failure Mode and Effect Analysis(FMEA)
Lean Manufacturing Knowledge
Knowledge of IATF 16949
Knowledge of ISO45001
Knowledge of measurements techniques
Metrology, Inspection Methods and Equipment
Knowledge of special process (plating)
Knowledge of interpretation of engineering drawings
Knowledge of manufacturing process
Ability to present data effectively
Problem-solving skills
Analytical skills
Understanding of Heath and safety practices
Understanding of cost and financial impacts
Good communication and interpersonal skills
AUTOCAD, SAP MM, Pro-E
Software
Pro - E
Auto CAD
CNC Programming Basics
Timeline
Assistant Manager (In Process ,FI and Customer QA)
Super Auto Forge Pvt .ltd
05.2011 - Current
Sr. Engineer ( Final Inspection)
SuperAuto forge pvt ltd
05.2011 - Current
Final inspection and Supplier Quality Engineer
TEXMO PUMPS
04.2007 - 09.2010
Diploma - Mechanical Engineering
Anna University
Declaration
- I hereby declare that the above information furnished by me is trueto the best of my knowledge.
- Place :
- Date :
YoursSincerely
( M.Rameshkumar)